Table of Contents
1 Safety
1.1 Important requirements for all products 5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety requirements for startup and
operation 8
1.5 Safety requirements for maintenance and
repair work 9
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials 12
1.7 Standards for safety notices in the text 14
2 General Information
2.1 Tightening specifications for screws, nuts
and bolts 15
2.2 Engine side and cylinder designations 26
2.3 Product description 27
2.4 Engine overview 33
2.5 Sensors and actuators – Overview 35
3 Technical Data
3.1 12V 2000 M72 engine data: Engine-
mounted heat exchanger, EPA stage 2 40
3.2 12V 2000 M72 engine data: Separate heat
exchanger, EPA stage 2 43
3.3 16V 2000 M72 engine data: Engine-
mounted heat exchanger, EPA stage 2 46
3.4 16 V 2000 M72 engine data: Separate heat
exchanger, EPA stage 2 49
3.5 Firing order 52
3.6 Engine – Main dimensions 53
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 54
4.2 Engine – Putting into operation after
scheduled out-of-service-period 55
4.3 Tasks after extended out-of-service periods
(>3 weeks) 56
4.4 Checks prior to start-up 57
4.5 Fuel treatment system – Putting into
operation 58
4.6 Operational checks 60
4.7 Fuel treatment system – Switching on 61
4.8 Starting the engine 62
4.9 Engine – Shutdown 63
4.10 Emergency engine stop 64
4.11 After stopping the engine 65
4.12 Fuel treatment system – Shutdown 66
4.13 Plant – Cleaning 67
5 Maintenance
5.1 Maintenance task reference table [QL1] 68
6 Troubleshooting
6.1 Fuel treatment system – Troubleshooting 69
6.2 Troubleshooting 70
7 Task Description
7.1 SOLAS 73
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 73
7.1.2 SOLAS shielding – Installation 74
7.1.3 Installation locations for SOLAS shielding 75
7.2 Engine 80
7.2.1 Engine – Barring manually 80
7.2.2 Engine – Cranking on starting system 81
7.3 Cylinder Liner 82
7.3.1 Cylinder liner – Endoscopic examination 82
7.3.2 Instructions and comments on endoscopic and
visual examination of cylinder liners 84
7.4 Crankcase Breather 86
7.4.1 Crankcase breather – Cleaning oil pre-
separator element 86
7.4.2 Crankcase breather – Oil separator element
replacement, diaphragm check and
replacement 87
7.5 Valve Drive 89
7.5.1 Valve clearance – Check and adjustment 89
7.5.2 Cylinder head cover – Removal and
installation 91
7.6 Injection Valve / Injector 92
7.6.1 Injector – Replacement 92
7.6.2 Injector – Removal and installation 93
7.7 Fuel System 95
7.7.1 Fuel system – Venting 95
7.8 Fuel Filter 96
7.8.1 Fuel filter – Replacement 96
7.8.2 Fuel prefilter – Differential pressure check
and adjustment of gauge 98
7.8.3 Fuel prefilter – Draining 99
7.8.4 Fuel prefilter – Flushing 101
7.8.5 Fuel prefilter – Filter element replacement 103
M015650/05E 2014-03 | Table of Contents | 3
DCL-ID: 0000014355 - 004
To Next Page
Loading...
