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12V2000G series
MTU 12V2000G series User Manual
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7.13.3
Charge-air coolant – Change
Special tools, Material, Spare parts
Designation / Use
Part No.
Qty.
Coolant
Charge-air coolant – Change
1.
Drain charge-air coolant (→ Page 144).
2.
Fill with charge-air coolant (→ Page 142).
MS15054/00E 2015-09
|
Task Description
|
145
TIM-ID: 0000000041 - 011
144
146
Table of Contents
Default Chapter
1
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Personnel and Organizational Requirements
7
Transport
8
Safety Regulations for Startup and Operation
9
Safety Precautions When Working on the Engine
10
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
13
Compressed Air
14
Standards for Safety Notices in the Text
15
2 General Information
16
Engine Side and Cylinder Designations
16
Engine - Overview
17
Sensors and Actuators - Overview
18
3 Technical Data
22
Engine Data 12V/16V2000Gx6S, 3B, Continuous Operation, Variable Load, ICXN, Optimized Fuel Consumption (Provisional)
22
Standby Current, Fuel Stop Power (IFN)
26
Engine Data 12V/16V2000Gx6S, 3F, Standby Operation Mode, Unlimited, ICXN, Optimized Fuel Consumption (Provisional)
30
Engine Data 12V/16V2000Gx6S, 3G, Continuous Operation, Time-Limited, ICXN, Optimized Fuel Consumption (Provisional)
33
Engine Data 12V/16V2000Gx6S, 3H, Standby Operation Mode, Special Qualifications, Optimized Fuel Consumption (Provisional)
36
Engine Data 12V/16V2000Gx6S, 3B, Continuous Operation, Variable Load, ICXN, EPA Nonroad T2 (40CFR89) (Provisional)
40
Engine Data 12V/16V2000Gx6S, 3D, Standby Current, Fuel Stop Power (IFN), EPA Nonroad T2 (40CFR89) (Provisional)
44
Engine Data 12V/16V2000Gx6S, 3F
48
Standby Operation Mode, Unlimited, ICXN
48
Stationary EMERG T2 (40CFR60)
48
(Provisional)
48
Engine Data 12V/16V2000Gx6S, 3G, Continuous Operation, Time-Limited, ICXN, EPA Nonroad T2 (40CFR89) (Provisional)
52
Engine Data 12V/16V2000Gx6S, 3H
55
(Provisional)
55
Firing Order
59
Engine - Main Dimensions
60
4 Operation
61
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
61
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
62
Starting the Engine
63
Operational Checks
64
Emission Label - Check
65
Engine Shutdown
66
Emergency Engine Stop
67
After Stopping the Engine
68
Plant - Cleaning
69
5 Maintenance
70
Maintenance Task Reference Table [QL1]
70
6 Troubleshooting
71
Engine Control Unit - ECU9 Fault Messages
74
Engine
102
Engine - Cranking Manually
102
Engine - Barring with Starting System
103
7 Task Description
102
Crankcase Breather
104
Crankcase Breather - Oil Mist Fine Separator Replacement
104
Valve Drive
105
Valve Clearance - Check and Adjustment
105
Adjusting Valve Clearance
106
Cylinder Head Cover - Removal and Installation
108
Injector
109
Injector - Replacement
109
Injector - Removal and Installation
110
Injector Functions
116
Fuel System
117
Fuel System - Venting
117
Fuel - Draining
118
Fuel Filter
119
Fuel Prefilter – Draining
120
Fuel Prefilter – Filter Element Replacement
121
Fuel Prefilter – Venting
123
Air Filter
124
Air Filter – Removal and Installation
125
Air Intake
126
Starting Equipment
127
Starter – Removal
128
Starter ‒ Installation
129
Lube Oil System, Lube Oil Circuit
130
Engine Oil – Change
131
Oil Filtration / Cooling
132
Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
133
Circuit
135
Engine Coolant – Change
136
Engine Coolant – Draining
137
Engine Coolant – Filling
138
Engine Coolant Pump – Relief Bore Check
140
Engine Coolant – Sample Extraction and Analysis
141
Low-Temperature Circuit
142
Charge-Air Coolant – Draining
144
Charge-Air Coolant – Change
145
Charge-Air Coolant – Level Check
146
Charge-Air Coolant Pump – Relief Bore Check
147
Intercooler – Checking Condensate Drain for Coolant Discharge and Obstructions
148
Belt Drive
149
Drive Belt – Tension Check
150
Drive Belt ‒ Tension Adjustment
152
Drive Belt – Replacement
153
Battery-Charging Generator
154
Fuel Supply System
156
Coolant Level Sensor – Check
157
Pump Capacity – Check
158
Engine Governor
159
Engine Governor – Removal and Installation
160
Engine Governor Plug Connections – Check
161
Wiring (General) for Engine/Gearbox/Unit
162
Accessories for (Electronic) Engine Governor / Control System
163
8 Appendix A
164
List of Abbreviations
164
MTU Contact Persons/Service Partners
166
9 Appendix B
167
Special Tools
167
Index
175
4
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MTU 12V2000G series Specifications
General
Brand
MTU
Model
12V2000G series
Category
Engine
Language
English
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