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Multistack MS010XC User Manual

Multistack MS010XC
40 pages
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Modular Water-Cooled
Chillers
Installation, Operation,
Maintenance
MS010XC, MS015XC, MS020XC, MS030XC,
MS040XC, MS050XC, MS070XC, MS085XC
Standard and Total Access™ Modules

Questions and Answers:

Multistack MS010XC Specifications

General IconGeneral
Tons10
Cooling Capacity120, 000 BTU/hr
Refrigerant TypeR-410A
Compressor TypeScroll
Sound Level68 dBA
Voltage208-230/60/3

Summary

Safety Information

Unit Identification and Specifications

Unit Nameplate

Location and purpose of the chiller's identification plate for model feature lookup.

Model Number Nomenclature

Explanation of the coded structure of the chiller's model number for identifying options.

Chiller Arrangement and Components

Standard Modular Chiller Arrangement

Diagram and labels identifying components of a standard chiller module.

Total Access™ Modular Chiller Arrangement

Diagram and labels for components of Total Access modules, emphasizing serviceability.

Master Control Panel

Description of the main control panel and its functionalities and connections.

Module Control Boards and Low Voltage Panel

Details on module control boards, low voltage panel, and Auto/Off/Manual switch.

Module High Voltage Panel

Information on the high voltage panel, circuit breakers, and isolation switches.

Compressors, Sensors, and Switches

Details on compressors, pressure transducers, and related safety switches.

Chilled and Condenser Water Connections

Specifications for chilled and condenser water piping connections and strainers.

Expansion Valve, Subcooling, and Sight Glass

Explanation of expansion valves, subcooling, and liquid line sight glass indicators.

Variable Flow and Power Actuated Butterfly Valves

Details on motorized valves for variable flow in chilled and condenser water systems.

Optional Manual Isolation Valves

Information about optional manual or electrically actuated isolation valves.

Optional Hot Gas Bypass

Description of the optional hot gas bypass valve and its adjustment.

General Data Table

Module Shipment Package

Moving Chiller Modules

Clearances and Dimensions

Standard Module Dimensions

Dimensions and clearances for standard modules, including plan and elevation views.

Extended Header Module Dimensions

Dimensions for standard modules with extended headers for evaporators and condensers.

Standard Modules with Extended Condenser Headers

Dimensions for standard modules with extended headers on condensers for variable flow designs.

Standard Modules with Extended Evaporator Headers

Dimensions for standard modules with extended headers on evaporators for variable flow designs.

Total Access Module Dimensions

Dimensions for Total Access modules, with or without variable flow options.

Piping and Flow Protection

Recommended Piping

Guidelines for supporting and connecting piping, and recommendations for system strainers.

Flow Protection

Requirements for flow switches and differential pressure switches for system control.

System Water Volume

Recommendations for minimum system water volume to prevent short cycling.

Condenser Water Temperature Control

Recommendations for controlling condenser water temperature using a three-way tower bypass valve.

Water Treatment and System Flushing

Water Treatment Specifications

Recommended water quality parameters for chilled and condenser water systems.

Pipe System Flushing Procedure

Detailed procedure for flushing piping systems with detergent and acid solutions.

Module Assembly (Standard Modules)

Module Mounting and Preparation

Procedures for mounting chiller modules on steel rails with vibration pads.

Module Placement and Joining

Steps for placing and joining multiple chiller modules using couplings and bolts.

Module Piping Connections

Instructions for installing header blank ends, drain valves, and pipe stubs.

Module Assembly (Total Access Modules)

Multiflush System and Leak Testing

Multiflush System Assembly

Procedure for installing the automatic debris removal (Multiflush) system.

Leak Testing

Steps for performing static leak pressure tests and purging air from the system.

Electrical Installation

Field Wiring and Voltage Requirements

Compliance with regulations, voltage limits, and imbalance considerations for field wiring.

Optional Single Module Field Connection

Details on connecting single modules, including junction box requirements.

Buss Bar Installation

Instructions and considerations for installing buss bar systems.

Buss Bar Connector Wiring

Steps for connecting buss bar wires to isolation switches and modules.

Grounding and Power Monitor Installation

Installing the ground bar, power phase monitor, and main power connectors.

Single Point Power Connection

Details on single point power connections and module wiring.

Interconnecting Wiring Diagrams

Master Control Interconnect

Diagram showing wiring connections to the master control and external inputs/outputs.

System Wire and Fuse Sizing

Frame and Enclosure Panel Installation

Installation Checklist and Start-Up Request

Start-Up Data Log

Actual Setpoints and Factory Setup

Fields for recording actual setpoints and factory setup parameters.

Measured Readings

Table for recording module current and temperature readings.

Chiller Operation

Sequence of Operation, Leaving Chilled Water Temperature Control

Control logic for maintaining leaving chilled water temperature set points.

Variable Flow Chilled Water and/or Variable Flow Condenser Water

Operation of motorized valves for variable flow and minimum flow bypass.

Factory Setup and Commissioning

Configuration settings, program types, and jobsite conditions for startup.

Pressure Readings and Fault Indicators

Understanding discharge and suction pressures, and common fault indicators.

Maintenance Procedures

Strainer and Heat Exchanger Cleaning

Procedures for cleaning strainers and heat exchangers to prevent fouling.

Compressor Oil Level and Refrigerant Charge

Checking compressor oil levels and proper refrigerant charging procedures.

Filter Driers and Superheat/Subcooling

Information on filter driers, superheat, and subcooling in the refrigeration circuit.

Annual Maintenance Checklist

Key items to check during annual maintenance, including electrical and mechanical components.

Compressor Failure and Heat Exchanger Cleaning

Procedures for addressing compressor failures and cleaning heat exchangers.

Troubleshooting Guide

Module and Controller Faults

Guide to identifying and resolving common module and master control faults.

Chiller Daily Log Sheet

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