INSTALLATION/ SERVICE MANUAL
INSTALLATION/ SERVICE MANUAL
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NON-FLASH CODE ERRORS. Note: The list below shows some possible issues when the Controller does not show a
Flash Code Error. These issues are mainly related to the Vehicle. Always check the Manufacturers Service Manual.
ISSUE CAUSE HOW TO CHECK
The Vehicle is moving
slower than normal.
• Batteries are discharged
• Bad or damaged motor
• Faulty speed sensor
• Faulty throttle
• OTF programmer is locked
at low speed
• Re-charge the batteries
• Check brakes are releasing properly and vehicle is easy
to push
• Check motor
• With the App verify throttle reaches maximum value
• Connect the OTF programmer, unlock it and adjust to
desired speed. Note: Lock OTF programmer before
removing it or the settings may change.
Vehicle is shutting
down
• Check vehicle wiring for
loose connections
• Check the OBC (On Board
Computer)
• Check the OBC by referring to the “OBC section” in the
manufacturer’s service manual.
Vehicle feels sluggish
after driving for a
while.
• Battery cables are
undersized
• Upgrade the power cables to recommended 4AWG
Faulty Controller • Controller malfunction • Use a digital multi-meter set to diode mode
• Remove all wires and cables on controller
• Use “Controller Diode Test” chart below to test the
controller
Vehicle Stutters • Motor cables are not
connected properly
• Motor cables are not
connected properly
• Check motor cables properly connected U-U< V-V, W-W
• Check speed sensor wires not crossed.
• Check speed sensor works
BLACK
LEAD
RED
LEAD
VOLTAGE
B+ U 0.42 V approx.
U B- 0.42V approx.
B+ V 0.48V approx.
V B- 0.48V approx.
B+ W 0.48V approx.
Table 1 Controller Test Diode Chart
TROUBLESHOOTING cont’d
ACCESSORIES
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x hƐĞƚŚĞƉƉĂƐĂ/^W>zĂŶĚŵĂŬĞƵ ƐĞŽ ĨƚŚĞ
ďƵŝůƚͲŝŶ^ƉĞĞĚŽŵĞƚĞƌ
x &ŽƌǁĂƌĚĞƌƌŽƌĚŝĂŐŶŽƐƚŝĐƐĚŝƌĞĐƚůLJƚŽLJŽƵƌƐĞƌǀŝĐĞ
ƚĞĐŚŶŝĐŝĂŶĚĞĂůĞƌĨŽƌƋƵŝĐŬZ DKdĚŝĂŐŶŽƐŝƐ
ůƵĞƚŽŽƚŚ ĞĂůĞƌƉƉ
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ŽǁŶůŽĂĚĂǀĂŝůĂďůĞƵƉŽŶƌĞŐŝƐƚƌĂƚŝŽŶǁŝƚŚEĂǀŝƚĂƐ
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x ƵƐƚŽŵŝnjĞLJŽƵƌƐĞƚƚŝŶŐƐ
x dƵŶĞĐĂƌƉĞƌĨŽƌŵĂŶĐĞ
x >ŝŵŝƚƐĞƚƚŽƉƐƉĞĞĚ
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x WŝĐŬŵŽƚŽƌƉƌĞͲĐŽŶĨŝŐƵƌĞĚĨŽƌƵůƚŝŵĂƚĞƉĞƌĨŽƌŵĂŶĐĞĂ ŶĚ
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x dĞĐŚŶŝĐŝĂŶƐĐĂŶĂůƐŽĚŝĂŐŶŽƐĞĐĂƌƐƌĞŵŽƚĞůLJǀŝĂĚŝĂŐŶŽƐƚŝĐ
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x ŵĂŝůƐĐĂŶĂůƐŽďĞĨ ŽƌǁĂƌĚĞĚƚŽEs/d^ĞŶŐŝŶĞĞƌŝŶŐ
ĚĞƉĂƌƚŵĞŶƚĨ ŽƌĂĚĚŝƚŝŽŶĂůƐƵƉƉŽƌƚ
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x ĂƚƚĞƌLJǁĂƚĞƌŝŶŐƌĞŵŝŶĚĞƌ
x ůƵĞƚŽŽƚŚ>ŽĐŬŽƵƚ;ůŽĐŬƚŚĞĐĂƌŽƵƚǁŝƚŚŽ ŶĞďƵƚƚŽŶͿ
x hƐĞƚŚĞƉƉĂƐĂ/^W>zĂŶĚŵĂŬĞƵƐĞŽĨƚŚĞ
ďƵŝůƚͲŝŶ^ƉĞĞĚŽŵĞƚĞƌ
x &ŽƌǁĂƌĚĞƌƌŽƌĚŝĂŐŶŽƐƚŝĐƐĚŝƌĞĐƚůLJƚŽLJŽƵƌƐĞƌǀŝĐĞ
ƚĞĐŚŶŝĐŝĂŶĚĞĂůĞƌĨŽƌƋƵŝĐŬZDKdĚŝĂŐŶŽƐŝƐ
ůƵĞƚŽŽƚŚ ĞĂůĞƌƉƉ
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ŽǁŶůŽĂĚĂǀĂŝůĂďůĞƵƉŽŶƌĞŐŝƐƚƌĂƚŝŽŶǁŝƚŚEĂǀŝƚĂƐ
ĂůůdŽůůͲ&ƌĞĞϭͲϴϰϰͲϱϳϲͲϮϰϵϵ
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x dƵŶĞĐĂƌƉĞƌĨŽƌŵĂŶĐĞ
x >ŝŵŝƚƐĞƚƚŽƉƐƉĞĞĚ
x ĐƚŝǀĂƚĞKǀĞƌƌŝǀĞĨƵŶĐƚŝŽŶ
x WŝĐŬŵ ŽƚŽƌƉƌĞͲĐŽŶĨŝŐƵƌĞĚĨŽƌƵůƚŝŵĂƚĞƉĞƌĨŽƌŵĂŶĐĞĂŶĚ
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ŝK^ŽƌŶĚƌŽŝĚĞŶĂďůĞĚĚĞǀŝĐĞ
x dĞĐŚŶŝĐŝĂŶƐĐĂŶĂůƐŽĚŝĂŐŶŽƐĞĐĂƌƐƌĞŵŽƚĞůLJǀŝĂĚŝĂŐŶŽƐƚŝĐ
ĐĂƌĞƌƌŽƌƐƐ ĞŶƚĚŝƌĞĐƚůLJĨ ƌŽŵĐƵƐƚŽŵĞƌƐǀŝĂĞŵĂŝů
x ŵĂŝůƐĐĂŶĂůƐŽďĞĨ ŽƌǁĂƌĚĞĚƚŽEs/d^ĞŶŐŝŶĞĞƌŝŶŐ
ĚĞƉĂƌƚŵĞŶƚĨŽƌĂĚĚŝƚŝŽŶĂůƐƵƉƉŽƌƚ
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ƐƚĞŵƐн>ƚĚ
ΎĐƚƵĂůƐĐƌĞĞŶĨŽƌŵĂƚĂŶĚĨĞĂƚƵƌĞƐ ŵĂLJǀĂƌLJ
sŝƐŝƚEĂǀŝƚĂƐs^ĐŽŵƐƵƉƉŽƌƚ ĨŽƌŵŽƌĞƉƉƐƵƉƉŽƌƚĚŽĐƵŵĞŶƚĂƚŝŽŶ
Bluetooth® Apps for TAC 2.0
Free Bluetooth App*
Available for all users of Navitas controllers.
Extra features available for authorized Dealers
Download the app from your App Store today!
Features and Benefits
• Customize your settings
• Tune car performance
• Limit/set top speed
• Troubleshoot on site with diagnositc reporting using any iOS or
Android enabled device
• Technicians can also diagnose cars remotely via email
• Emails can also be forwarded to NAVITAS engineering
department for additional support
• Upgrade Firmware with ease.
*Actual screen format and features may vary.
BLACK
LEAD
RED
LEAD
VOLTAGE
W B- 0.48 V approx.
B+ R 0.15V - 0.30V
approx.
R B- 0.48V approx.