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Nederman S Series User Manual

Nederman S Series
25 pages
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1
Installation & Operation Manual
Stationary Filters
Bag Filter Dust Collector
S-SERIES
Meets the definition of enclosureless dust collector per NFPA 664-2020 section 3.3.12.2 and
when using an aluminum fan wheel, meets NFPA 654-2020 section 3.3.21.
Must be installed per all applicable local, state and federal regulations including NFPA 664-
2020 section 9.3.4 or NFPA 654-2020 section 9.3.13.1.1.2 if appropriate.
See NFPA for information on Codes and Standards: https://www.nfpa.org
No portion of this manual may be reproduced without the written approval of Nederman.
Original Installation and Service Manual
2022-06-09 NML
001(04)

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Nederman S Series Specifications

General IconGeneral
BrandNederman
ModelS Series
CategoryDust Collector
LanguageEnglish

Summary

Section 1.0 Preface

1.1 Manual Purpose and Scope

Explains the manual's objective and its relation to the machine's safe and proper operation.

1.2 Manual Validity

States the manual's exclusive validity for the machine specified on the title page.

1.3 Target User Groups

Identifies the intended users of the manual: Owner/End User, Operator, and Electrician.

1.4 Safety Symbols and Meanings

Explains the meaning and usage of warning symbols (WARNING, CAUTION, ATTENTION, NOTICE).

Section 2.0 Safety

2.1 General Operation Safety Precautions

Details safety precautions for operating the dust collector, including prohibitions and static electricity prevention.

2.2 Wood Dust Health Hazards

Outlines health risks associated with wood dust exposure, such as respiratory issues and skin irritation.

2.3 Fire Prevention and Hazards

Covers fire hazards related to wood dust and necessary preventive measures and responses.

Section 3.0 Introduction

S-Series Dust Collector Overview

Introduces the S-Series dust collector, its sizes, capacity, filter type, and fan specifications.

NFPA Compliance Standards

States compliance with NFPA 664-2020 and NFPA 654-2020 when using an aluminum fan wheel.

Importance of Operation and Maintenance

Emphasizes the criticality of proper operation and maintenance for system performance and cost reduction.

Certified Service Partner Recommendation

Advises using certified Nederman service partners for equipment servicing and repair.

Section 4.0 Pre-Installation

4.1 Electrical and Foundation Requirements

Covers electrical connection responsibilities, voltage verification, and foundation installation guidelines.

4.2 Inspection Upon Delivery

Instructs on inspecting equipment upon arrival for condition and completeness, and handling transit damage claims.

4.3 Offloading Procedures

Details the recommended method for offloading and moving the dust collection unit using a forklift.

4.4 Required Equipment

Lists essential equipment needed for offloading and installation, including forklift and tools.

4.5 Storage Procedures

Provides guidelines for storing dust collector components safely, emphasizing indoor storage and protection from elements.

Section 5.0 Electrical Requirements

5.1 Electrical Connection and Controls

Addresses factory-mounted controls and the need for Nederman-compliant electrical controls for product guarantee.

5.2 Non-line of Sight Operation Monitoring

Discusses monitoring requirements for non-visible operations to prevent dangerous situations via malfunction alarms.

5.3 Power Supply Connection Details

Details motor types, power supply requirements (single/three phase), and the need for certified electrician consultation.

5.4 Grounding Instructions and Components

Explains grounding requirements for collectors with flammable dust, including material specifications and connection details.

Section 6.0 Installation

6.1 Installation Introduction

Stresses that assembly and start-up must be done by educated staff to prevent damage.

6.2 Main Components Identification

Identifies and illustrates the main components of the S-Series dust collector.

6.3 Shipment Details

Describes typical shipment packaging and notes that the filter unit is shipped with the baghouse collapsed.

6.4 Off-loading & Set-up: Step 1

Provides instructions for off-loading the unit using a forklift, emphasizing correct fork placement for stability.

6.4 Off-loading & Set-up: Step 2

Details the process of raising the bag house roof, requiring multiple personnel for safe execution.

Section 7.0 System Operation

7.1 How the Dust Collector Works

Explains the operational flow of the dust collector, from dust-laden air intake to clean air exit.

7.2 Cleaning the Bag Filters

Describes procedures for cleaning filter bags, emphasizing that the fan must be stopped to prevent fire hazards.

7.3 System Awareness

Highlights critical safety awareness points, including reading instructions, handling access doors, and electrical control adjustments.

7.4 Operation: Normal Start and Stop

Explains how to perform normal start and stop operations via the motor starter or external systems.

7.4 Operation: Emergency Stop

Details the procedure for activating the emergency stop button to halt the filter unit immediately.

7.4 Operation: Emptying Filter Bags and Containers

Provides guidance on safely emptying waste/collection containers, including PPE and disposal methods.

Section 8.0 Maintenance

General Maintenance Safety Precautions

Lists essential safety procedures before performing maintenance, such as disconnecting power and using PPE.

Key Maintenance Safety Notes

Reinforces safety rules for maintenance, including stopping the unit and using original spare parts.

8.1 Fan Maintenance

Covers fan wheel maintenance, addressing vibrations caused by dust or loose bolts and when to contact a technician.

8.1 Motor Maintenance

Outlines routine motor maintenance, including bearing lubrication and cleaning, warning against over-greasing.

8.1 Filter Bags Maintenance

Discusses filter bag lifespan and checks for proper attachment, emphasizing the snap ring's correct positioning.

8.2 Service and Repair

Specifies that only trained personnel should perform service/repair, requiring power disconnection and lockout/tagout.

Required Service Safety Equipment

Lists mandatory safety equipment for service and repair work, including respiratory protection and fire-retardant gear.

Component and Waste Disposal

Addresses proper disposal of components, dust, and waste according to local and federal guidelines.

8.3 Scheduled Maintenance Checklist

Presents a schedule for system checks, including filter bags, hopper, fan bearings, and fan wheel.

8.4 Recommended Lubricants

Lists compatible brands and types of lubricants recommended for motor bearings.

Section 9.0 Spare Parts

Importance of Stocking Spare Parts

Encourages stocking Nederman spare parts to minimize downtime and lists common spare parts.

Filter Bag Requirements and Stocking

Details filter bag requirements and recommended safety stock for different S-Series models.

Shaker Filter Bag Cleaning Kits

Lists available shaker kit options for manual, mechanical, and automatic cleaning systems for various models.

Section 10.0 Data Sheets - S-500

S-500 Model Data Sheet

Provides detailed specifications for the S-500 model, including dimensions, airflow, static pressure, and motor details.

Section 10.0 Data Sheets - S-750

S-750 Model Data Sheet

Lists detailed specifications for the S-750 model, including dimensions, airflow, static pressure, and motor details.

Section 10.0 Data Sheets - S-1000

S-1000 Model Data Sheet

Presents detailed specifications for the S-1000 model, including dimensions, airflow, static pressure, and motor details.

Section 11.0 Warranty & Returns

11.1 Warranty Terms

Outlines the seller's warranty, coverage period, limitations, and conditions for claims.

11.2 Returns Process

Explains the procedure for returning parts, including contacting customer service and obtaining an RGA number.

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