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Nexo NX242

Nexo NX242
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NX242 Digital TDcontroller
Service Manual

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Nexo NX242 Specifications

General IconGeneral
BrandNexo
ModelNX242
CategoryController
LanguageEnglish

Summary

Important Safety Instructions

General Safety Guidelines

Instructions for safe usage, cleaning, ventilation, heat sources, and power cords.

Electrical Safety Precautions

Warnings about voltages, moisture, servicing, and mandatory earthing requirements.

FCC Compliance Notice

FCC rules for Class B digital devices, potential interference, and resolution measures.

Foreword

Service Personnel Qualification

Specifies servicing requires qualified personnel and adherence to operating instructions.

Mains Power and Earthing

Emphasizes mandatory earthing of the appliance for safety and system operation.

Voltage Setting and SMPS

Details the switch mode power supply's universal AC input voltage range (90-264V).

Rack Mounting Considerations

Guidelines for rack installation, including grounding, shielding, and blank panel usage.

Fuse Information

Explains fuse function, when it blows, and replacement by certified personnel only.

History

Product Revision Log

Records product versions, PCB references, and associated changes or fixes.

Mechanical Issues and Procedures

Removing the Top Panel

Step-by-step instructions for safely removing the unit's top panel, including screw torque advice.

Removing the PCB

Procedures for disassembling and removing the printed circuit board, with ESD precautions.

Hardware Problem and Correction (SN 3880-4049)

Problem Description and Symptoms

Details crackles on outputs and blinking Sense LED, with a temporary workaround using input B.

Hardware Correction: C1516 Component

Instructions to locate and remove the C1516 component (SMD capacitor) for fault resolution.

Hardware Fix Details

Removing the C1516 Component

Visual guide and steps for removing the C1516 capacitor with a soldering iron.

Finding the Flying Capacitor

Locating the 'flying' capacitor (U5401), identified as a traditional capacitor.

Component Identification for Fix

U5401 Manufacturer Check

Differentiates between Texas Instrument and Philips components for U5401 based on serial number for correct fix.

Hardware Correction Procedure

Philips Component Capacitor Removal

Instructions to remove the capacitor if a Philips component (U5401) is identified.

Texas Component Capacitor Connection

Specifies the required capacitor connection between pins 2 and 8 for Texas components (U5401).

Nxtension Card Hardware Fix

Nxtension Card Noise Issue

Describes noise problems on Nxtension cards with specific serial numbers and a workaround.

Connecting Floating Pin

Details the hardware correction to solder a jumper between two pins on the Nxtension board to fix noise.

Nxtension Hardware Correction Details

Soldering Technique for Nxtension Fix

Provides visual guidance on soldering a hard wire for the Nxtension board fix, ensuring vibration resistance.

Part List and Critical Components

Critical Component Identification

Lists critical components, their references, and specifications, emphasizing exact replacement for warranty.

Circuit Schematics

Power Supply and Regulator Schematics

Circuit diagrams for the switching power supply and linear voltage regulators.

Analog InputOutput Schematics

Schematics detailing the analog signal processing and output stages.

DSP and Microcontroller Schematics

Diagrams showing the digital signal processor, main CPU, memory interfaces, and latches.

Front Panel Control Schematics

Circuit diagrams for front panel buttons, LEDs, encoders, and interface connections.

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