EasyManua.ls Logo

Nilfisk-Advance Advenger 2400D User Manual

Nilfisk-Advance Advenger 2400D
76 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
3/03 revised 5/06 Form Number 56043088
SERVICE MANUAL
Advance MODELS 56314000, 56314001, 56314002, 56314003, 56314004,
56314005, 56314006, 56314007
Nil sk MODELS 56314010, 56314011, 56314012, 56314013, 56314014,
56314015, 56314016, 56314017
Advenger
2400D, 2600D, 2810D,
3210D, 2400C, 2600C, 2810C, 3210C
BR 600S, 650S, 700S, 800S,
600CS, 650CS, 700CS, 800CS

Table of Contents

Questions and Answers:

Nilfisk-Advance Advenger 2400D Specifications

General IconGeneral
BrandNilfisk-Advance
ModelAdvenger 2400D
CategoryFloor Machine
LanguageEnglish

Summary

Advenger 2400/2600/2810/3210 Series Service Manual

Service Manual Introduction

Covers model designations, form numbers, and service information.

General Information and Service

Parts and Service Procedures

Outlines how to obtain repair parts and service from authorized centers.

Machine Name Plate and Identification

Explains the location and importance of the model and serial number.

Machine Transporting and Towing

Provides safety instructions for moving the machine on trucks or via towing.

Available Service Manuals

Lists other relevant manuals available from Nilfisk-Advance.

Safety Cautions and Warnings

General Safety Instructions

Provides essential safety guidelines for operating and maintaining the machine.

Machine Specifications

General Specifications for All Models

Lists overall dimensions, capacities, performance, and power source details.

Maintenance Schedules and Procedures

Maintenance Schedule Intervals

Details daily, weekly, monthly, and yearly maintenance tasks for optimal performance.

Lubrication Points and Procedures

Identifies grease fittings and oil points for machine lubrication.

Battery and Charger Information

Advises referring to the electrical system manual for battery and charger requirements.

Wheel Drive Motor Grease Specification

Specifies the type and quantity of grease for the wheel drive motor.

Preventative Maintenance (PM) Checklist

Operational Inspection Items

Lists operational checks with defect codes for diagnosing issues.

Visual Inspection Items

Lists visual checks with defect codes for identifying wear and damage.

Know Your Machine Components

Component Identification Diagram

Illustrates and lists key components of the machine for operator reference.

Control Panel Operation

Control Panel Layout and Indicators

Identifies and labels all switches and indicators on the control panel.

Control Button Functions

Functional Description of Control Buttons

Explains the operation and purpose of each control button on the panel.

Control Panel Indicator Descriptions

Indicator Light Meanings

Details the meaning of each indicator light on the control panel.

System Status Displays

Battery Condition Indicator Ranges

Explains battery voltage ranges corresponding to indicator lights.

Hourmeter and Status Display Function

Describes how the display shows hours, error codes, and system status.

Steering System Maintenance

Steering Column Shroud Removal

Provides step-by-step instructions for removing the steering column shroud.

Steering Chain Service

Steering Chain Removal and Tensioning

Details the process for removing, re-installing, and tensioning the steering chain.

Wheel Drive System Operation

General Functional Overview

Explains the drive system's components and basic operation.

Drive Motor Controller Function

Describes the A1 speed controller's role in managing drive motor functions.

Drive Mode Selection

Explains the two operating modes (M1 and M2) for the drive system.

Speed Selector Circuit Input

Details how the speed selector switch influences drive modes.

Wheel Drive System Troubleshooting

Drive System Troubleshooting Guide

Lists common drive system problems and their possible causes.

Wheel Drive Component Removal

Steering Spindle and Drive Motor Assembly Removal

Step-by-step guide for removing the steering spindle and drive motor assembly.

Drive Tire Removal Procedure

Instructions for removing and replacing the drive tire.

Wheel Drive Brake Service

Brake Adjustment Procedure

Details how to adjust the brake rod for proper pedal free play.

Wheel Drive Motor Service

Drive Wheel Brake Strap Replacement

Instructions for replacing the drive wheel brake strap.

Wheel Drive Motor Carbon Brush Inspection

Guide for inspecting and replacing wheel drive motor carbon brushes.

Drive Pedal Potentiometer Service

Potentiometer Removal and Testing

Steps for removing and testing the drive pedal potentiometer.

Drive Pedal and Potentiometer Adjustment

Potentiometer Installation and Adjustment

Guide for installing and adjusting the potentiometer for neutral operation.

Drive Pedal Neutral Adjustment and Replacement

Procedures for setting the drive pedal neutral position and replacing parts.

Scrub Brush System Overview

Functional Overview of Scrub Brush System

Explains system components, operation, and control logic.

Scrub Brush Deck Removal

Scrub Brush Deck Removal (Disc & Cylindrical)

Step-by-step instructions for removing the scrub brush deck assembly.

Scrub Brush Motor and Gearbox Service

Scrub Brush Motor Removal (Disc)

Procedures for removing the disc brush motor assembly.

Scrub Brush Gearbox Removal and Output Shaft Replacement (Disc)

Instructions for replacing the gearbox and output shaft on disc models.

Scrub Brush Skirt Service (Disc)

Scrub Brush Side Skirt Replacement (Disc)

Guide for replacing the side skirts on disc scrub decks.

Side Skirt Height Adjustment (Disc)

How to adjust the side skirt height to compensate for blade wear.

Scrub Brush Deck Front/Rear Skirt Replacement (Disc)

Instructions for replacing front and rear skirts on disc scrub decks.

Scrub Brush Actuator Service

Brush Deck Actuator Removal (Disc & Cylindrical)

Steps for removing the brush deck lift actuator motor assembly.

Cylindrical Scrub Brush System Service

Scrub Brush Motor Removal (Cylindrical)

Procedures for removing the cylindrical scrub brush motors.

Scrub Brush Belt Replacement (Cylindrical)

Instructions for replacing the drive belts on cylindrical scrubbers.

Scrub Brush System Maintenance

Routine maintenance tasks for the scrub brush system.

Cylindrical Scrub Brush Skirt Service

Scrub Brush Removal and Installation (Cylindrical)

Steps for removing and installing cylindrical scrub brushes.

Side Skirt Maintenance & Adjustment (Cylindrical)

Maintenance and adjustment procedures for cylindrical side skirts.

Solution System Overview

Functional Overview of Solution System

Describes the solution tank, valves, filter, and flow control system.

Solution System Electrical

Solution Solenoid Circuit Overview

Explains the electrical connections for the solution solenoid valve.

Solution System Troubleshooting and Maintenance

Solution Flow Troubleshooting Guide

Addresses issues with inadequate or no solution flow.

Solution System Maintenance

Details maintenance tasks for the solution tank and filter.

Solution Solenoid Removal

Step-by-step instructions for removing the solution solenoid valve.

Solution Solenoid Valve Service

Solenoid Valve Disassembly and Cleaning

Procedures for taking apart and cleaning the solenoid valve.

Disc Machine Solution Plumbing Detail

Details specific plumbing aspects of the disc machine solution system.

Recovery System Overview

Vacuum / Recovery System Overview

Explains how dirt, water, and air are managed in the recovery system.

Recovery System Electrical

Vacuum Motor Circuit Overview

Details the electrical circuit for the vacuum motor.

Recovery System Troubleshooting and Maintenance

Vacuum System Troubleshooting Guide

Addresses common issues with the vacuum system performance.

Vacuum/Recovery System Maintenance Checklist

A checklist for thoroughly inspecting the vacuum system.

Maintenance of Vacuum Filter and Float Cage

Steps for inspecting and cleaning the vacuum filter and float cage.

Recovery System Component Removal

Recovery Tank Removal

Step-by-step instructions for removing the recovery tank.

Vacuum Motor(s) Removal

Procedures for removing the vacuum motor(s).

Squeegee System Overview

Squeegee Lift Motor Overview

Explains the function of the squeegee lift motor assembly.

Squeegee Lift Motor Reverse Function

Details how the squeegee lifts automatically in reverse.

Squeegee Lift Motor Troubleshooting

Lists common problems and causes for the squeegee lift motor.

Squeegee Lift System Service

Squeegee Lift Actuator Motor Removal

Step-by-step guide for removing the squeegee lift actuator motor.

Squeegee Lift Cable Replacement

Instructions for replacing the squeegee lift cable.

Squeegee Maintenance and Adjustment

Squeegee Maintenance (Blade Inspection)

Procedures for inspecting, reversing, or replacing squeegee blades.

Squeegee Adjustment (Angle)

How to adjust the squeegee angle for optimal floor drying.

Electrical System

Battery and Charger Specifications

Details battery pack requirements and charger specifications.

Battery Installation Safety

Covers precautions and steps for safely installing batteries.

Battery System Features

Battery Low Voltage Cutout Feature Description

Explains the feature that prevents battery over-discharge.

Battery Condition Indicator Description

Describes how the indicator shows battery charge state.

Charging the Batteries Procedure

Step-by-step guide on how to charge the machine's batteries.

Battery Care and Testing

Battery Maintenance Guidelines

Rules for maintaining electrolyte levels, charge, and cleanliness.

Battery Testing Methods

Explains how to test batteries to find dead cells.

Actuator Drive Nut Adjustment

General Actuator Drive Nut Adjustment

Explains the general procedure and tools needed for actuator adjustment.

Specific Actuator Adjustment Procedures

Scrub Brush Lift Actuator Drive Nut Adjustment

Details the adjustment process for the scrub brush lift actuator.

Curtis Controller Diagnostics

Controller Diagnostics Overview

Explains using the control panel or programmer for diagnostics.

Programmer Diagnostics and History

How to use the programmer for detailed diagnosis and history checks.

Controller Fault Codes

Status LED Fault Codes (Table 1)

Lists and explains fault codes indicated by the status LED.

Curtis Speed Controller Installation Checkout

Checkout Procedure for Speed Controller

Steps to verify controller installation and operation before use.

Main Control Board Functions

Main Control Board Functional Overview

Primary functions related to brush control, motor management, and system support.

Main Controller Troubleshooting Guide

Guide for diagnosing system malfunctions using error codes.

Main Controller Error Codes

Lists and explains error codes generated by the main controller.

Service Test Mode Operation

Entering Service Test Mode

Instructions on how to access the service test mode for component testing.

Control Panel Switches and Indicators

Describes the function of each switch and indicator in test mode.

Main Control Board Special Program Options

Displaying Control Unit Revision Level

Procedure to view the control unit's software revision level.

Selection of Low Voltage Cutout Threshold

How to set the battery voltage threshold for system shutdown.

Selection of Scrub Switch Operation and Pressure Limits

Configures scrub modes and maximum pressure settings.

Special Program Options Configuration

Fixed Pressure Mode Configuration

Sets the scrub system to operate at a fixed pressure.

Light/Heavy Scrub Mode Configuration

Configures the scrub system for adjustable light and heavy pressure modes.

Special Program Options Adjustments

Restoring Factory Default Scrub Settings

Resets scrub modes and pressure limits to factory defaults.

Automatic Vacuum Shutoff Feature Control

Enables or disables the automatic vacuum shutoff feature.

Vacuum Automatic Shut-off Threshold Adjustment

Adjusts the sensitivity of the automatic vacuum shutoff feature.

Special Program Options - Additional Settings

Recall of Stored Error Codes

Procedure to retrieve previously stored error codes for troubleshooting.

Turning Fault Detection On or Off

Allows disabling fault detection checks for easier troubleshooting.

Turning High Speed Scrub Option On or Off

Enables or disables the ability to scrub at maximum transport speed.

Special Program Options - System Configuration

Scrub Deck Motor Type Selection

Configures control unit settings based on the scrub deck motor type.

Single or Dual Vacuum Motor Selection

Programs the control unit for the number of vacuum motors installed.

Control Unit Sleep Delay Period Adjustment

Sets the idle time before automatic accessory shutdown to conserve battery.

Special Program Options - Function Adjustments

Squeegee Raise-In-Reverse Time Period Adjustment

Adjusts the duration the squeegee stays raised when reversing.

Back-up Alarm Volume Control

Adjusts the volume level for the audible warning devices.

Forward Annunciator Volume Control

Adjusts the volume level for the forward warning annunciator.

Drive Motor Component Breakdown

Drive Motor Exploded View

Illustrates the internal components of the drive motor assembly.

Component Location Diagrams

Component Location Guide (Before Serial Number Chart)

Identifies and labels major components on the machine diagram.

Wiring Diagrams and Schematics

Wiring Diagram/Schematic (Before Serial Number Chart)

Provides electrical wiring diagrams for earlier machine models.

Electrical Schematics

Adgressor/BR Series Schematic (Before Serial Number Chart)

Detailed schematic illustrating the electrical system for specific models.

Component Location (After Serial Number Chart)

Component Location Guide (After Serial Number Chart)

Identifies and labels major components for later machine models.

Electrical Schematics (After Serial Number Chart)

Adgressor/BR Series Schematic (After Serial Number Chart)

Detailed schematic for later models, including chemical injection system.

Component Location (Later Models)

Component Location Guide (Later Models)

Identifies and labels major components for models after the serial number chart break.

Related product manuals