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Nilfisk-Advance Advenger BR 755 - User Manual

Nilfisk-Advance Advenger BR 755
104 pages
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Advenger™
2800ST, 3400ST
BR 755, BR 855
9/09 Revised 11/13 FORM NO. 56043121
Quick Start Service Manual
Advance MODELS:
56601000, 56601001, 56601002,
56601003,56601004, 56601005, 56601006,
56601007, 56601008, 56601009, 56601010,
56601011, 56601012, 56601013, 56601019,
56601020, 56601891, 56601892
Nilsk MODELS: 56601014, 56601015,
56601016
English

Table of Contents

Questions and Answers

Summary

Introduction to the Advenger Service Manual

Quick Start Service Manual Purpose

Manual's purpose is to provide basic troubleshooting, maintenance, and repairs within a timeframe.

General Machine Description

Overview of Advenger/BR 755,855, ST automatic floor scrubbers with multiple deck sizes.

Parts and Service Information

Repairs should be performed by an Authorized Nilfisk-Advance Service Center employing trained personnel.

Nameplate Identification

Location of Model and Serial Number for identification and ordering repair parts.

Cautions and Warnings Symbols Explained

Explanation of DANGER!, WARNING!, and CAUTION! symbols used in the manual for safety.

General Safety Instructions for Operation

Specific safety precautions for operating and servicing the machine, covering hazards and best practices.

Related Reference Sources

List of additional manuals and resources available from Nilfisk-Advance for comprehensive information.

Diagnostic and Service Tools Required

List of essential tools and equipment needed for effective troubleshooting and repair.

Technical Specifications of the Advenger Series

General Machine Specifications

Machine voltage, dimensions, tank capacities, weight, sound pressure level, and gradeability.

Battery Compartment Dimensions

Dimensions for battery compartment for Advenger and Nilfisk models, including box and without box.

Electrical Specifications

Details on batteries, onboard charger, drive system, and solution flow rates for various models.

Recovery System Specifications

Vacuum motor details, water lift specifications, and vacuum motor power ratings.

Scrub System Specifications

Scrub deck types, brush sizes, motor specs, scrub force for different models and modes.

Know Your Machine: Components and Operation

Machine Front RH View

Labeled diagram identifying key components on the machine's front right-hand side.

Machine Rear LH View

Labeled diagram identifying key components on the machine's rear left-hand side.

Control Panel Overview (Advenger;BR 755, 855 Disc;Cyl)

Identification and function of control panel buttons, display, and indicators for Disc/Cylindrical models.

Control Panel Overview (REV models)

Identification and function of control panel buttons, display, and indicators for REV models.

Control Panel Overview (ST Models)

Identification and function of control panel buttons and indicators for ST models.

Basic Machine Operation Guide

Step-by-step instructions for operating the machine's core scrubbing and transport functions.

Main Controller Error Codes

Table listing error codes, fault descriptions, affected systems, and reference pages for troubleshooting.

Speed Control Error Flash Codes

Detailed list of speed control error codes, their explanations, and possible causes.

Error Code System Diagnostics

Table showing systems disabled for each error code to aid in diagnostic understanding.

System Control Modes Overview

Explanation of how Squeegee, Scrub, and Recovery systems operate via different modes.

SQUEEGEE SYSTEM Operations

Squeegee System Diagrams

Wiring diagrams for Advenger/BR 755,855 and ST squeegee systems.

Squeegee Lift Actuator Error Codes & Measurements

Error codes, troubleshooting actions, and measurements for the squeegee lift actuator.

Troubleshooting Squeegee Issues

Common squeegee operational problems and their potential causes and solutions.

Squeegee Adjustments

Procedures for adjusting squeegee tilt angle and wheel height for optimal performance.

Squeegee Lift Actuator Replacement (Advenger;BR 755,855)

Step-by-step guide for safely removing and replacing the squeegee lift actuator.

Squeegee Lift Actuator Drive Nut Adjustment (Advenger;BR 755,855)

Procedure for adjusting the lift actuator drive nut for correct retracted/extended positions.

Squeegee Lift Cable Replacement (Advenger;BR 755,855)

Instructions for disengaging and replacing the squeegee lift cable on Advenger/BR 755,855.

Squeegee Lift Cable Replacement (ST)

Instructions for disengaging and replacing the squeegee lift cable on ST models.

Squeegee Lift Cable Adjustment (ST)

Procedure for adjusting the squeegee lift cable tightness for proper operation on ST models.

Steering Column Assembly Shroud Removal

Steps to remove the steering column shroud for access to internal components.

SCRUB SYSTEM Maintenance

Scrub System Operation Overview (Advenger;BR 755,855)

Explanation of how scrub system components are activated by control board signals.

Advenger;BR 755,855 REV Mode Operation

Description of Scrub and Floor Finish Removal modes for REV models.

ST Scrub System Operation

Explanation of ST model scrub system activation, including brush and vacuum motor control.

Brush Motor Control Error Codes & Measurements

Error codes, troubleshooting actions, and measurements for brush motor control circuits.

Scrub Deck Lift Actuator Error Codes & Measurements

Error codes, troubleshooting actions, and measurements for the scrub deck lift actuator.

Troubleshooting Scrub System Issues

Common scrub system operational problems and their potential causes and solutions.

Scrub Deck Lift Actuator Replacement (Advenger;BR 755,855)

Step-by-step guide for safely removing and replacing the scrub deck lift actuator.

Scrub Deck Lift Actuator Drive Nut Adjustment (Advenger;BR 755,855 Disc;Cyl)

Procedure to adjust the scrub deck lift actuator drive nut for correct travel.

Advenger;BR 755,855 REV Actuator Timing

Procedure for timing the spring housing for the REV model actuator's extended position.

Scrub Deck Removal (Disc and REV)

Instructions for removing and reinstalling the scrub deck on Disc and REV models.

Scrub Brush Motor Removal (Disc)

Steps for removing the brush motor assembly from the scrub deck on Disc models.

Scrub Brush Deck Motor Removal (REV)

Instructions for removing the brush motor assembly from the scrub deck on REV models.

Drive Motor, Bearing and Eccentric (REV)

Procedures for removal and installation of drive motor components for REV models.

Motor Plate and Isolators (REV)

Instructions for removing and installing the motor plate and isolators on REV models.

Scrub Motor Carbon Brushes (REV)

Steps for accessing and replacing carbon brushes in the REV model scrub motor.

Scrub Deck Removal (Cylindrical)

Instructions for removing and reinstalling the scrub deck on Cylindrical models.

Scrub Brush Motor Removal (Cylindrical)

Steps for removing the brush motor assembly from the scrub deck on Cylindrical models.

RECOVERY SYSTEM Functions

Recovery System Overview (Advenger;BR 755,855)

Explanation of how the recovery system is controlled via the main control board.

Recovery System Overview (ST)

Explanation of ST model recovery system operation and control.

Recovery System Error Codes & Measurements

Error codes, troubleshooting actions, and measurements for vacuum motors and contactors.

Troubleshooting Recovery System Issues

Common recovery system operational problems and their potential causes and solutions.

Replacing a Vacuum Motor

Step-by-step instructions for removing the recovery tank and vacuum motor.

SOLUTION SYSTEM Procedures

Solution System Overview

Explanation of solution system control, chemical recommendations, and system operation.

Solution & AXP;EDS System Error Codes & Measurements

Error codes, measurements, and troubleshooting for solution and AXP/EDS systems.

Troubleshooting Solution & AXP;EDS System Issues

Common solution system operational problems and their potential causes and solutions.

Solution System Diagram

Diagram illustrating the solution system components, flow, and connections.

Solution System Control

Explanation of how solution system parameters like deck size and flow rate are controlled.

Replacing the Solution Solenoid Valve

Step-by-step guide for safely removing and replacing the solution solenoid valve.

WHEEL DRIVE SYSTEM Maintenance

Wheel Drive System Overview

Explanation of the drive wheel assembly, Curtis speed control, and electromagnetic brake.

Wheel Drive Circuit Error Codes & Measurements

Error codes, measurements, and troubleshooting actions for the wheel drive system.

Troubleshooting Drive Wheel Issues

Common drive wheel operational problems and their potential causes and solutions.

Replacing the Drive Wheel Assembly

Step-by-step instructions for safely removing and replacing the entire drive wheel assembly.

Replacing the Drive Tire

Procedure for removing and replacing the drive tire using a tire pulling kit.

Inspecting;Replacing Drive Wheel Assembly Carbon Brushes

Procedure for inspecting and replacing carbon brushes in the drive wheel motor.

Replacing the Rear Wheels

Instructions for safely removing and replacing the rear wheels.

ELECTRICAL SYSTEM Diagnostics

Accessing Electrical Panel Components

Location and identification of components within the electrical panel assembly.

Throttle Potentiometer Wiper Measurement

Procedure for measuring throttle potentiometer voltage in neutral position.

Control Board Connector Pinouts

Pinout details and test points for control board connectors J1, J2, and J3.

REV Deck Measurements (Connector J1)

Measured voltages for REV deck connector J1, used for diagnostics.

REV Deck Measurements (Connector J2)

Measured voltages for REV deck connector J2, used for diagnostics.

REV Deck Measurements (Connector J3)

Measured voltages for REV deck connector J3, used for diagnostics.

Curtis Speed Control Installation Checkout

Procedure to verify proper installation and operation of the Curtis speed control.

Replacing the Operator Control Panel

Step-by-step guide for safely removing the operator control panel assembly.

Programming Functions and Settings

Service Test Mode (Advenger;BR 755,855 Disc;Cyl)

Accessing and using Service Test Mode for troubleshooting specific components.

Changing Control Board Program Settings

Overview of programmable settings and critical parameters for control board configuration.

Changing Program Settings - Advenger;BR 755,855 (Disc;Cyl)

Table detailing programmable options for Advenger/BR 755,855 models.

Changing Program Settings - ST

Table detailing programmable options for ST models.

Service Test Mode - ST

Accessing and using Service Test Mode for troubleshooting ST models.

Hidden Menus (REV)

How to enter and navigate hidden menus for configuring REV model controllers.

Program Options (REV)

Detailed explanation of various programming options available for REV models.

Service Test Mode (Advenger;BR 755,855 REV)

How to access and use Service Test Mode for troubleshooting REV models.

Input Tests

How to perform input tests using the LCD display in service test mode.

MAINTENANCE SCHEDULES for Advenger

Operator Preventive Maintenance - Machine in Use

Daily, weekly, and monthly maintenance tasks for operators during machine use.

Operator Preventive Maintenance - Machine in Storage

Recommended maintenance tasks for operators when the machine is in storage.

Service Technician Suggested Maintenance

Maintenance tasks recommended specifically for service technicians.

Recommended Maintenance Materials

List of typical lubricants, adhesives, and cleaning agents used on the machine.

PM Checklist

Comprehensive checklist for performing preventive maintenance inspections.

Expanded Electrical System Diagrams

Component Location (Advenger;BR 755, 855)

Labeled diagram showing the physical location of electrical components on the machine.

Wiring Diagram; Schematic (Advenger;BR 755,855 Disc;Cyl)

Electrical schematic detailing wiring for Advenger/BR 755,855 Disc and Cylindrical decks.

Wiring Diagram (REV Deck) - Sheet 1 of 2

First sheet of the wiring diagram for REV decks, showing electrical connections.

Wiring Diagram (REV Deck) - Sheet 2 of 2

Second sheet of the wiring diagram for REV decks, continuing electrical connections.

Wiring Harness Diagram (REV Deck)

Diagram illustrating the wiring harness for REV decks.

Component Location (2800 ST, 3400 ST)

Labeled diagram showing the physical location of electrical components on the 2800ST/3400ST.

Wiring Diagram; Schematic (2800 ST, 3400 ST)

Electrical schematic detailing wiring for 2800ST/3400ST models.

Nilfisk-Advance Advenger BR 755 Specifications

General IconGeneral
ModelAdvenger BR 755
CategoryFloor Machine
Recovery Tank Capacity110 L
Tank Capacity (dirty water)110 L
Power SourceBattery
Voltage24 V
Battery Voltage24 V
Brush Deck Size75 cm
Brush Width75 cm

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