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Nilfisk-Advance EcoFlex BR 1100 SC User Manual

Nilfisk-Advance EcoFlex BR 1100 SC
171 pages
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Condor
EcoFlex
, BR 1100 S/SC EcoFlex
, BR 1300 S/SC EcoFlex
7/11 Form No. 56043154
Service Manual
Advance Models:
56381032 (X4030D-EcoFlex) 56381037 (X4830C-EcoFlex w/Side Broom)
56381033 (X4030C-EcoFlex w/Side Broom) 56381043 (X4030C-EcoFlex w/o Side Broom)
56381034 (X4530D-EcoFlex) 56381044 (X4530C-EcoFlex w/o Side Broom)
56381035 (X4530C-EcoFlex w/Side Broom) 56381045 (X4830C-EcoFlex w/o Side Broom)
56381036 (X4830D-EcoFlex)
Nilfisk Models:
56413006 (BR1000 S EcoFlex w/o Side Broom) 56413007 (BR1000 S C EcoFlex w/Side Broom)
56413010 (BR1300 S EcoFlex w/o Side Broom) 56413011 (BR1300 S C EcoFlex w/Side Broom)
English

Table of Contents

Questions and Answers:

Nilfisk-Advance EcoFlex BR 1100 SC Specifications

General IconGeneral
BrandNilfisk-Advance
ModelEcoFlex BR 1100 SC
CategoryScrubber
LanguageEnglish

Summary

General Information

Introduction

Manual's purpose and guidance on how to effectively use the service manual.

Parts and Service

Information on obtaining replacement parts and authorized professional service.

Nameplate

Details regarding the machine's identification plate and its importance.

Transporting the Machine

Guidelines for safely transporting the machine on a truck or trailer.

Towing

Instructions for safely towing or pushing the machine.

Other Manuals Available for Your Machine

List of related documentation for additional information.

Caution and Warning Symbols

Explanation of symbols used to indicate potentially dangerous conditions.

General Safety Instructions

Essential safety rules and precautions for operating the machine.

Emergency-stop Switch/Battery Disconnect

Location and function of the emergency stop mechanism.

Technical Specifications

Key performance data, dimensions, and capacities of the machine.

Dimensions

Visual representation of the machine's physical measurements.

General Machine Overview

Identification of major machine components and their locations.

Control Panel

Overview of the machine's control panel and its functions.

Switch and Button Functions

Explains the function of each control panel button.

Control Panel Display and Indicators

Overview of the control panel display and indicator lights.

General Maintenance

Routine maintenance procedures for overall machine care.

Chassis System

Major Chassis Components

Diagram identifying key structural chassis parts.

Control System

Functional Description

Overview of the machine's main control system.

A2 Control Board Assembly

Details on the main controller board and its functions.

A3 Switch/Display Panel Assembly

Description of the user interface panel.

Control System Wiring Diagram

Schematic of the control system's electrical connections.

Circuit Description

Explanation of how the control system components interact.

Main Control Programming Options

Procedures for programming machine functions.

Troubleshooting

Common issues and their solutions for the control system.

Electrical System

Functional Description

Overview of battery management and electrical systems.

Low-voltage Cut-out Feature

How the system prevents battery over-discharge.

Battery Condition Indicator

Explanation of the battery charge display.

Battery Location

Location of the machine's batteries.

Battery Maintenance and Adjustments

Procedures for battery maintenance and adjustments.

Battery Testing and Troubleshooting

Procedures for testing and troubleshooting battery issues.

Recovery System

Functional Description

Overview of how the recovery system collects wastewater.

Float Cage and Ball

Function of the float mechanism for tank shutoff.

Recovery System Wiring Diagram

Schematic of the recovery system's electrical layout.

Circuit Description

Explanation of the recovery system's electrical circuits.

Component Locations

Identification of key recovery system components.

Maintenance and Adjustments

Procedures for cleaning and maintaining recovery system parts.

Troubleshooting

Common recovery system issues and their solutions.

Scrub System, Cylindrical

Functional Description

Overview of the cylindrical scrub deck system.

Cylindrical Scrub System Wiring Diagram

Schematic of the cylindrical scrub system wiring.

Circuit Description

Explanation of the cylindrical scrub system's electrical circuits.

Component Locations

Identification of key cylindrical scrub system components.

Maintenance and Adjustments

Procedures for maintaining and adjusting the scrub system.

Scrub Brush Belt Replacement

Steps for replacing the scrub brush drive belt.

Lift Actuator and Drive Nut Adjustment

Adjusting the scrub deck lift actuator and drive nut.

Side Skirt Replacement and Adjustment

Procedures for replacing and adjusting side skirts.

Troubleshooting

Common cylindrical scrub system issues and solutions.

Scrub System, Disc

Functional Description

Overview of the disc scrub deck system.

Disc Scrub System Wiring Diagram

Schematic of the disc scrub system wiring.

Circuit Description

Explanation of the disc scrub system's electrical circuits.

Component Locations

Identification of key disc scrub system components.

Maintenance and Adjustments

Procedures for maintaining and adjusting the disc scrub system.

Lift Actuator and Drive Nut Adjustment

Adjusting the scrub deck lift actuator and drive nut.

Side Skirt Replacement and Adjustment

Procedures for replacing and adjusting side skirts.

Troubleshooting

Common disc scrub system issues and solutions.

Solution System

Functional Description

Overview of how the solution and detergent are delivered.

Solution Tank and Components

Details about the solution tank and related parts.

Detergent Tank and Pumps

Details on the detergent tank and pump system.

Solution System Wiring Diagram

Schematic of the solution system wiring.

Circuit Description

Explanation of the solution system's electrical circuits.

Component Locations

Identification of key solution system components.

Solution System Maintenance and Adjustments

Procedures for maintaining and adjusting the solution system.

Troubleshooting

Common solution system issues and their solutions.

Squeegee System

Functional Description

Overview of the squeegee system's operation.

Squeegee System Wiring Diagram

Schematic of the squeegee system wiring.

Circuit Description

Explanation of the squeegee system's electrical circuits.

Squeegee Lift Actuator Reverse Function

How the actuator works in reverse.

Component Locations

Identification of key squeegee system components.

Squeegee Maintenance and Adjustments

Procedures for maintaining and adjusting the squeegee system.

Squeegee Adjustment

Procedures for adjusting squeegee angle and height.

Lift Actuator Adjustment

Procedures for adjusting the squeegee lift actuator.

Troubleshooting

Common squeegee system issues and their solutions.

Sweep System, Side Broom

Functional Description

Overview of the optional side broom system.

Side Broom Sweep System Wiring Diagram

Schematic of the side broom system wiring.

Circuit Description

Explanation of the side broom system's electrical circuits.

Component Locations

Identification of key side broom system components.

Maintenance and Adjustments

Procedures for maintaining and adjusting the side broom system.

Side Broom Height Adjustment

Procedure to adjust the height of the side brooms.

Lift Actuator Adjustment

Procedures for adjusting the side broom lift actuator.

Troubleshooting

Common side broom system issues and their solutions.

Wheel System, Non-traction

Functional Description

Overview of the rear wheel and braking system.

Component Locations

Identification of key non-traction wheel system components.

Maintenance and Adjustments

Procedures for maintaining and adjusting the non-traction wheel system.

Brake Cable Replacement

Steps for replacing the brake cable assembly.

Brake Cable and Caliper Adjustment

Procedures for adjusting brake cables and calipers.

Troubleshooting

Common non-traction wheel system issues and solutions.

Wheel System, Traction

Functional Description

Overview of the drive wheel, steering, and pedal systems.

Drive Wheel Assembly

Details of the drive wheel and motor assembly.

Curtis A1 Speed Controller

Information on the speed controller and its programming.

Drive Wheel Steering Assembly

Components involved in steering the drive wheel.

Drive Pedal Assembly

Details of the drive pedal and its components.

Interlock Switches

Description of key safety interlock switches.

Maintenance and Adjustments

Procedures for maintaining and adjusting the traction wheel system.

Steering Chain

Maintenance and adjustment of the steering chain.

Curtis Speed Controller

Information on cleaning and servicing the speed controller.

Programming Vehicle Speed Changes

How to adjust transport and scrub speeds.

Troubleshooting and Diagnostics

Common traction system issues and diagnostic methods.

Appendix

Electrical Component Locations

Diagram showing the location of electrical components.

Ladder Diagram, Rev. G

Schematic diagram of the machine's electrical ladder logic.

Wiring Diagram, Rev. I

Detailed wiring schematic of the machine's electrical system.

Detergent (EcoFlex™) System Plumbing Schematic

Diagram showing the detergent system's fluid connections.

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