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Nova INFINITY

Nova INFINITY
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NOVA INFINITY
Quick Change Jaw
Slide Upgrade for
existing NOVA
chucks
INSTRUCTION MANUAL
READ THIS MANUAL & YOUR NOVA CHUCK MANUAL CAREFULLY AND
BE THOROUGHLY FAMILIAR WITH
CHUCK OPERATIONS BEFORE USE
Updated 22 January 2014
120-0913-009 1
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Nova INFINITY Specifications

General IconGeneral
BrandNova
ModelINFINITY
CategoryIndustrial Equipment
LanguageEnglish

Summary

Introduction and Benefits

Welcome to NOVA Infinity Quick Change

Introduction to the NOVA Infinity Quick Change Jaw Slide Upgrade for woodturning.

Key Benefits of the Upgrade

Highlights advantages like ease of fitting, fast jaw changes, and access to new jaw designs.

Contact Information

New Zealand Contact Details

Contact information for Teknatool International Ltd in New Zealand.

United States Contact Details

Contact information for the Teknatool Service Center in the United States.

General Safety Rules

Chuck Handle and Manual Usage Warning

Use only the specified chuck handle; read manual thoroughly before operation.

Personal Protective Equipment (PPE)

Requirements for face shields, eye protection, ear protection, and appropriate apparel.

Workplace Safety and Supervision

Guidelines for clean areas, child safety, and supervision.

Tool Operation and Maintenance

Rules on tool disconnection, preventing accidental starts, and maintaining tools.

Hazard Awareness and Precautions

Warnings on overreaching, feed direction, securing work, checking parts, and dust.

Prohibited Activities

Prohibition of operating tools under influence, or leaving machines unattended.

Jaw Engagement Verification

Ensuring jaws are properly engaged before operating the NOVA Infinity Quick Change.

Additional Safety Rules for Chucks

Proper Lathe and Chuck Usage

Use lathe and chuck only for intended purposes; seek instruction if unfamiliar.

Workpiece Handling and Securing

Securely clamp wood, examine for defects, and ensure proper workpiece fit.

Speed and Operation Limits

Strict adherence to speed limits, avoiding reverse turning, and using correct tools.

Chuck and Component Security

Ensuring chuck is secured, jaws are firm, and no parts extend beyond limits.

Wood Selection and Condition

Guidelines for selecting sound wood and avoiding problematic types.

INFINITY Quick Change System Overview

Interchangeability of Components

Compatibility of Inserts and jaws across various NOVA chuck models.

Genuine Parts Requirement

Warning to use only genuine NOVA parts for safety and warranty.

Upgrade Kits

Description of Upgrade Kits (SKU 8100, SKU 8120) for enhancing chuck technology.

Retro Fit Kit

Information about the Retro Fit Kit (SKU 8200) for older NOVA chuck accessory jaws.

Accessory Jaws Features

Explanation of the NOVA Infinity system's quick change jaw key system and its benefits.

NOVA Chuck Models

Mention of various NOVA chuck models and their interchangeability.

Required Safety Gear and Tools

Safety Goggles

Essential eye protection to be worn during the upgrade process.

Heavy Duty Work Gloves

Protective gloves for safe handling of parts and tools.

3 mm Allen Key (Grub Screw)

Specific Allen key required for adjusting grub screws on NOVA chucks.

8 mm Allen Key (Chuck Key)

Standard chuck key used for operating the NOVA chuck.

NOVA Universal Spanner

Specialized spanner for specific NOVA chuck adjustments and removal.

Flat Head Screwdrivers (2 sets)

Flat head screwdrivers needed for various disassembly and assembly steps.

CirclipSnap Ring Pliers

Pliers specifically designed for removing and installing circlips/snap rings.

Soft Hammer

A soft hammer for gentle tapping during disassembly or assembly.

Note on Backing Plate Color

Clarification on the backing plate color in the guide for visual aid.

Removing Current Chuck Jaw Slides

Preparation and Power Disconnection

Crucial first step: disconnect power before starting uninstallation.

Detaching Chuck from Lathe

Steps for safely detaching the chuck from the lathe spindle.

Removing L-insert

Procedure for removing the L-insert, if applicable.

Complete Disassembled Parts List

Original NOVA Chuck

Identification of the original NOVA chuck component.

Original NOVA Jaw Slides

Identification of the original NOVA jaw slides to be replaced.

Original NOVA Scroll Ring

Identification of the original NOVA scroll ring.

Original NOVA Pinion Gears

Identification of the original NOVA pinion gears.

Original NOVA Backing Plate

Identification of the original NOVA backing plate.

Original NOVA External CirclipSnap Ring

Identification of the original NOVA external circlip/snap ring.

Original NOVA Insert

Identification of the original NOVA Insert.

Original NOVA Grub Screws and Washer

Identification of the original NOVA grub screws and fibre washer.

Mounting INFINITY Quick Change Upgrade Kit

Required Parts for Assembly

Inventory of all parts needed for the mounting procedure.

Original NOVA Chuck

The base NOVA chuck unit for the upgrade.

NOVA Infinity Quick Change Jaw Slides

The new Infinity Jaw slides to be installed.

Original NOVA Scroll Ring

The original scroll ring to be reused.

Original NOVA Pinion Gears

The original pinion gears to be reused.

Original NOVA Backing Plate

The original backing plate to be reused.

Original NOVA External CirclipSnap Ring

The original external circlip/snap ring.

Original NOVA Insert

The original NOVA Insert.

NOVA Grub Screws and Washer

The NOVA grub screws and fibre washer for securing components.

Assembly Guides

Assembly Preparation and Safety

General guidelines for performing assembly, including safety gear.

Installing Jaw Slides

Instructions for correctly inserting the new Infinity jaw slides in sequence.

Installing Scroll Ring

Steps for fitting the scroll ring onto the assembled jaw slides.

Using INFINITY Quick Change Jaws

Mounting Accessory Jaws

Step-by-step guide for attaching accessory jaws to the chuck.

Prepare Chuck for Jaw Mounting

Opening the chuck jaws to their maximum position using the chuck key.

Critical Chuck Key Safety

Critical safety reminder to remove the chuck key after use.

Engage Jaw Locking Mechanism

Activating the lock mechanism to allow jaw insertion.

Position and Secure Jaw

How to correctly position and slide the jaw into the slide, then secure it.

Detaching Accessory Jaws

Release Jaw Locking Mechanism

Activating the lock release mechanism for jaw removal.

Slide Jaw Out of Chuck

Correct method to slide the jaw out of the chuck slide.

Jaw Removal Troubleshooting

Troubleshooting tip for removing stubborn jaws or collets.

Maintaining the INFINITY Quick Change Upgrade Kit

General Maintenance Overview

Overview of general maintenance procedures for the upgrade kit.

Cleaning the Chuck

Instructions for cleaning accumulated wood dust from the chuck's jaw slides.

Troubleshooting Guide

Jaws Not Running True

Diagnosis and solutions for jaws not running true on the chuck.

Jaw Slide Retraction Issue

Troubleshooting for jaw slides not retracting correctly after expansion.

Jaw Slides Failure to Meet

Solutions for jaw slides failing to meet at the center when closing.

Further Assistance

Information on how to contact technical support for further assistance.

Exploded View of Upgrade Kit Parts

Component Identification Overview

Identification of key components included in the upgrade kit.

NOVA Infinity Jaw Slides (4 x)

Identification and quantity of NOVA Infinity Jaw Slides.

NOVA Pinion Gears (2 x)

Identification and quantity of NOVA Pinion Gears.

NOVA Scroll Ring (1 x)

Identification and quantity of NOVA Scroll Ring.

NOVA Backing Plate (1 x)

Identification and quantity of NOVA Backing Plate.

NOVA External Circlip (1 x)

Identification and quantity of NOVA External Circlip.

Teknatool Warranty Information

Two Year Limited Warranty Terms

Details of the two-year limited warranty provided by Teknatool.

Overseas Customer Warranty

Information for overseas customers regarding warranty terms from distributors.

Online Warranty Registration

Information on how to register the warranty online.