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NPK GH10 - User Manual

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HYDRAULIC HAMMER
OPERATORS MANUAL
GH SERIES HAMMERS
GH7 GH18
GH9 GH23
GH10 GH30
GH12 GH40
GH15 GH50
© Copyright 2014 NPK Construction Equipment, Inc. www.npkce.com H050-9630G GH7 - GH50
Hyd Ham Operators Manual 4-14
"Use Genuine NPK Parts”
7550 Independence Drive
Walton Hills, OH 44146-5541
Phone (440) 232-7900
Toll-free (800) 225-4379
Fax (440) 232-6294

Table of Contents

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Summary

NPK Hydraulic Hammer Operators Manual

Safety

General safety guidelines and warnings for operating NPK hydraulic hammers.

Introduction

Overview of NPK's position as a leading manufacturer of hydraulic hammers and the manual's purpose.

Carrier Machine Compatibility

Guidelines for matching hammer size to carrier weight and other considerations.

Hammer Specifications

Technical data including impact energy, frequency, weight, and hydraulic requirements.

Hammer Serial Number Location

Identifies the location of the serial number on NPK hammer models.

Hydraulic Installation

Instructions for connecting the hydraulic hammer to the carrier machine.

Prevention of Contamination

Procedures to prevent contamination of the hydraulic system during installation.

Hydraulic Quick Disconnects

Recommendations and precautions for using quick disconnects with NPK hammers.

Mounting Installation

Details on installing the NPK hammer mounting kits.

Mounting to the Carrier

Step-by-step guide for attaching the hammer to the carrier.

Removal from the Carrier

Step-by-step guide for detaching the hammer from the carrier.

Lubrication

Procedures and recommendations for lubricating the hydraulic hammer.

Greasing Procedure

Manual greasing steps for hammers without an autolube system.

Correct Grease and Grease Intervals

Guidance on selecting the right grease and determining greasing frequency.

Autolube Systems

Explanation of automatic greasing systems for reduced wear.

Autolube Grease Line Pre-Filling

Procedure for priming the autolube grease lines before use.

Lubricant Terms and Definitions

Glossary of terms related to lubricants and greases.

Start-Up Operation

Procedures for safely starting up new, rebuilt, or inactive hammers.

Hammers That Are New, Rebuilt, or Have Been Inactive

Specific checks and procedures for hammers not recently in use.

Before Starting the Hammer

Pre-operation inspection and warm-up requirements.

Daily Start-Up Procedure

Routine start-up steps for daily operation.

Operation

Guidelines and best practices for operating the hydraulic hammer.

Safe Operating Instructions

Essential safety rules to follow during hammer operation.

Operating Techniques & Precautions

Detailed techniques and precautions for efficient and safe hammer use.

Impact Energy Transmission Through Tools

Explanation of how impact energy is transferred from the hammer to the material.

Impact Stress Waves at the End of the Tool

Describes the behavior of stress waves within the tool during operation.

Routine Inspection and Maintenance

Procedures for regular visual inspections and maintenance tasks.

Weekly Inspection

Specific checks to be performed on a weekly basis.

Types and Applications of Tool

Overview of different tool types and their uses.

Standard Tools

Descriptions and applications of standard demolition tools.

Tool Identification

How to identify NPK demolition tools using stamped numbers.

Tools

Procedures related to hammer tools and their maintenance.

Changing the Tool

Step-by-step guide for replacing the hammer tool.

Maximum Tool to Tool Bushing Clearance

How to measure and determine when tool or bushing replacement is needed.

Chisel Tool Resharpening

Guidelines for machining and resharpening chisel tools.

Standard Length for NPK Tools

Specifications for the standard lengths of NPK tools.

Tool Retaining Pin Inspection

How to inspect the tool retaining pin for wear.

Tool Inspection

Procedures for inspecting the hammer tool for damage or wear.

Tool Warranty

Details of the warranty coverage for demolition and accessory tools.

Tool Breakage

Causes, preventative measures, and warranty status for tool breakage, including bending, wear, chipping, deformation, temperature, corrosion, and material defects.

Torque Values for Hammer Fasteners

Important torque specifications for hammer and bracket fasteners.

Hammer Bracket - GH7 Through GH50

Specific torque values for hammer bracket bolts.

Gas Charge

Procedures for checking, charging, and discharging nitrogen gas pressure.

Nitrogen Gas Pressure

Specifications and considerations for nitrogen gas pressure.

Checking the Gas Pressure

Step-by-step procedure for checking hammer gas pressure.

Charging the Hammer

Step-by-step procedure for charging the hammer with nitrogen gas.

Discharging the Gas Pressure

Step-by-step procedure for safely releasing gas pressure from the hammer.

Warranty Registration for New Units

Instructions for registering new units for warranty coverage.

Warranty Statements

General warranty terms, conditions, exclusions, and responsibilities.

Notes and Records

Section for logging important operational and maintenance data.

NPK GH10 Specifications

General IconGeneral
BrandNPK
ModelGH10
CategoryTools
LanguageEnglish

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