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NPK GH18 - User Manual

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HYDRAULIC HAMMER
OPERATORS MANUAL
GH SERIES HAMMERS
GH7 GH18
GH9 GH23
GH10 GH30
GH12 GH40
GH15 GH50
© Copyright 2014 NPK Construction Equipment, Inc. www.npkce.com H050-9630G GH7 - GH50
Hyd Ham Operators Manual 4-14
"Use Genuine NPK Parts”
7550 Independence Drive
Walton Hills, OH 44146-5541
Phone (440) 232-7900
Toll-free (800) 225-4379
Fax (440) 232-6294

Table of Contents

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Summary

Safety Information

Safety Warning Symbols Explained

Defines the meaning of DANGER, WARNING, CAUTION, and ATTENTION symbols used in the manual.

General Safety Precautions for Hammer Operation

Lists essential safety rules for operating the hydraulic hammer and preventing injury.

Hydraulic Safety and Operational Warnings

Covers safety precautions related to nitrogen gas, hydraulic fluids, and operational hazards.

Introduction to NPK Hammers

Carrier Machine Compatibility

Hammer Specifications

Hammer Serial Number Location

Hydraulic Installation

Hammer Control Valve Systems

Explains the two types of control systems used for NPK hammers: carrier auxiliary and NPK multivalve.

Preventing Hydraulic Contamination

Provides critical advice on avoiding contamination in the hydraulic system and oil maintenance.

Hydraulic Quick Disconnects Usage

Discusses the use of quick disconnects, NPK recommendations, and potential issues.

Mounting Installation

Mounting and Removal Procedures

Provides step-by-step instructions for mounting the hammer to the carrier and removing it.

Lubrication Procedures

Hammer Greasing Procedures

Details the manual greasing procedure for hammers without an autolube system.

Grease Intervals and Correct Grease Selection

Explains how to determine grease intervals and specifies the recommended grease types.

Recommended Greases for Hydraulic Hammers

Lists manufacturers and brand names of greases recommended by NPK for hydraulic hammers.

NPK Hammer Grease Products

Describes NPK's specialized hammer greases (Universal Plus, Super Duty, Chisel Paste) and their properties.

Autolube System Functionality

Explains the benefits and function of automatic greasing systems for reducing wear.

Autolube Grease Line Priming

Lubricant Terms and Definitions

Start-Up Operation

Start-Up Procedures for New Hammers

Details initial start-up steps for hammers that are new, rebuilt, or have been inactive.

Pre-Start Checks and Warm-Up

Covers checking nitrogen gas pressure and performing initial hammer warm-up routines.

Daily Start-Up Procedure

Outlines the daily start-up procedure, including inspection for leaks and loose connections.

Operation Guidelines

Safe Operating Instructions

Highlights critical safety warnings, including the need for protective shields and avoiding misuse.

Prohibited Operations and Hot Tool Handling

Warns against using the hammer as a hoist and handling hot tools after use.

Operating Techniques for Efficient Hammering

Explains essential techniques like preloading the tool, applying downforce, and avoiding blank hammering.

Proper Hammer Alignment and Force Direction

Emphasizes aligning the hammer force with the tool penetration direction to prevent damage.

Operational Precautions and Work Methods

Covers not using the hammer as a pry bar, limiting continuous hammering, and working to a free face.

Handling and Storage Precautions

Warns against dropping the hammer, using it for moving objects, and operating with cylinders at stroke ends.

Environmental Operation Warnings

Provides warnings against underwater operation without modification and submerging hot tools in water.

Impact Energy Transmission Through Tools

Impact Stress Waves at the Tool End

Describes how compression and tensile stress waves travel through the tool during operation.

Routine Inspection and Maintenance

Visual Inspection Checklist

Covers visual inspection of fasteners, welds, hoses, and hydraulic oil.

Demolition Tool Lubrication and Wear

Details tool lubrication requirements and checking tool/bushing wear.

Weekly Inspection

Tool Types and Applications

Tool Identification

Tools Maintenance

Tool Changing and Re-installation

Provides step-by-step procedures for removing and re-installing demolition tools.

Maximum Tool to Tool Bushing Clearance

Details how to measure tool to bushing gap and determine component replacement needs.

Chisel Tool Resharpening Procedure

Provides dimensions and warnings for re-sharpening worn chisel tools using milling or grinding.

Standard Lengths for NPK Tools

Lists standard dimensions (diameter, length, working length) for NPK demolition tools.

Tool Retaining Pin Inspection and Wear

Explains how to inspect the retaining pin for wear and the implications of insufficient greasing.

Tool Inspection for Damage and Wear

Covers inspection for deformation, chipping, and damage to the tool tip and impact surface.

Tool Warranty

NPK Tool Warranty Coverage

Details the 30-day warranty for demolition and accessory tools, including exclusions.

User Responsibility for Tool Warranty Claims

Outlines user responsibilities for warranty submissions, including photos and compliance with instructions.

Tool Breakage Issues

Tool Breakage Due to Bending Moment

Explains how excessive bending moment from slant hammering or prying causes tool breakage and preventative measures.

Tool Breakage from Worn Bushings

Describes how worn tool holder bushings lead to improper impact angles and tool breakage.

Chipping in the Retaining Pin Slot

Details how blank hammering can cause chipping in the retaining pin slot area of the tool.

Deformation of Retaining Pin Slot Sides

Explains how tool twisting due to material fracture lines can deform the retaining pin slot area.

Deformation of the Tool Tip

Warns that continuous hammering can overheat and mushroom the tool tip, leading to chipping.

Chipping of Moil and Chisel Tool Tips

Covers causes of chipping for moil tools on hard rock and chisel tools used with undersized hammers.

Temperature-Related Tool Problems

Discusses issues arising from low temperatures (brittleness) and high temperatures (deformation).

Tool Breakage Due to Corrosion

Explains how corrosion can cause stress concentrations leading to fatigue fractures and tool breakage.

Tool Breakage Due to Defective Material

Addresses tool failure originating from internal material defects, leading to breakage.

Torque Values for Hammer Fasteners

Socket Head Cap Screw Torque Values

Provides torque specifications for socket head cap screws used on valve cases and adapters.

Hex Head Bolt Torque Values

Details torque specifications for hex head bolts on the hammer bracket and rubber mounts.

Hammer Bracket Torque Values

Details specific torque values for hammer bracket bolts (L1 and L2 locations).

Gas Charge Procedures

Nitrogen Gas Pressure Specifications

Covers nitrogen gas pressure specifications at ambient and operating temperatures.

Checking Nitrogen Gas Pressure

Provides step-by-step instructions for measuring the nitrogen gas pressure in the hammer.

Charging the Hammer with Nitrogen Gas

Details the procedure for charging the hammer with nitrogen gas, including safety precautions.

Discharging Gas Pressure from the Hammer

Provides step-by-step instructions for safely releasing nitrogen gas pressure from the hammer.

Warranty Registration

Storage of Hydraulic Hammer

NPK Warranty Statements

NPK Limited Warranty Statements

Details the base, extended, and super extended warranties for NPK boom-mounted hydraulic hammers.

NPK Replacement Parts Warranty

Outlines the 90-day warranty specifically for NPK replacement parts and its exclusions.

NPK Autolube System Warranty

Specifies the warranty coverage for NPK Autolube assemblies, including base and extended terms.

NPK Standard Tool Warranty

Covers the 30-day warranty for standard demolition and accessory tools, including user responsibilities.

Notes and Records

NPK GH18 Specifications

General IconGeneral
BrandNPK
ModelGH18
CategoryTools
LanguageEnglish

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