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NPK GH1 - Service Manual

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HYDRAULIC HAMMER
SERVICE MANUAL
GH SERIES HAMMERS
GH06 GH3
GH07 GH4
GH1 GH6
GH2/GHS2
7550 Independence Drive
Walton Hills, OH 44146-5541
Phone (440) 232-7900
Toll-free (800) 225-4379
Fax (440) 232-6294
© Copyright 2009 NPK Construction Equipment, Inc. www.npkce.com
H055-9640A.doc 03/09
“Use Genuine NPK Parts”

Table of Contents

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Summary

GH Series Hammers

Safety Information

Basic Operating Instructions

Tool Lubrication

Instructions on proper greasing of the tool and bushing.

Using the NPK Hydraulic Hammer - Precautions

Carrier Machine Compatibility Chart

Hammer Specifications

Principle of Operation

Hydraulic Installation

Contamination Prevention

Steps to prevent contamination in the hydraulic system.

Routine Inspection and Maintenance

Hydraulic Oil Maintenance

Guidelines for maintaining the hydraulic oil system.

Demolition Tool Lubrication

Procedure for proper and frequent greasing of the tool.

Tool and Tool Bushing Wear

Checking for wear on the tool and its bushings.

Weekly Inspection

Changing the Tool

Troubleshooting

Troubleshooting Chart

Table of common problems, causes, checks, and remedies.

Determining the Cause of the Problem

Methodology to identify if the issue is in the hammer or the hydraulic system.

Checking Hydraulic Pressures

Pressure Measurement Procedure

Steps for measuring hydraulic pressure in the hammer lines.

Checking Hydraulic Flow

Flow Meter Installation and Backpressure Check

Procedure for connecting a flow meter and checking backpressure.

Oil Leakage Diagnostics

Oil Leakage Checkpoints

Diagrams and descriptions of points to check for oil leaks.

Gas Leakage Diagnostics

Gas Head Oil Inspection Procedure

Nitrogen Gas Pressure

Gas Pressure Measurement Methods

Description of preferred and alternate methods for measuring gas pressure.

Checking Gas Pressure

Gas Pressure Check Procedure

Step-by-step instructions for checking the hammer's gas pressure.

Gas Charging the Hammer

Gas Charging Procedure

Step-by-step instructions for charging the hammer with nitrogen gas.

Hammer Removal and Mounting

Disassembly Procedure

Discharging Gas Pressure

Gas Pressure Discharge Procedure

Steps for safely discharging the gas pressure from the hammer.

Disassembling the Main Body

Main Valve Disassembly

Inspection and Repair Post-Disassembly

Hammer Sleeve and Piston Reconditioning Tools

Main Body Bore Repair

Inspection and General Polishing

Inspect and polish the main body bore after disassembly.

Body Bore Repair by Grinding and Polishing

Procedure for repairing bore damage using grinding and polishing.

Repairing Deep Bore Scratches - Welding and Polishing

Method to repair deep scratches in the bore using welding.

Main Body Bore Dimensions

Specifications for main body bore dimensions and hone sizes.

Piston Active Seal Area Repair

Piston Repair Procedure

Procedure for repairing piston active seal areas by polishing.

Piston to Sleeve Running Clearances

Repair the Striking End of Piston

Main Body Sleeves

Replacing the Seals

Installing U-Cup Seals

Instructions for installing U-cup seals into sleeves.

Installing O-Rings and Backup Rings

Procedure for installing O-rings and backup rings.

Reassembly of the Hammer

Alternate Piston and Sleeves Installation Method

Preferred method for installing piston and sleeves as a unit.

Charging and Inspecting for Gas Leaks

Procedure for charging gas and checking for leaks.

Maximum Tool to Tool Bushing Clearance

Clearance Measurement and Comparison

Steps to measure and compare tool/bushing clearances against specifications.

NPK Hydraulic Hammer Impact Bushings

Tool Inspection

Chisel Tool Resharpening

Lubrication

Correct Grease and Intervals

Guidance on selecting the correct grease and greasing frequency.

Recommended Grease Types

List of recommended greases and their properties.

NPK Hammer Grease Types

Details on NPK's range of hammer greases.

Tool Bushing Replacement

Tool Holder Bushing Bore Repair

Tool Holder Repair

Replacement of Tie Rods

Maximum Elongation of Tie Rods

Tie Rod Torque Chart

Torque Values for Hammer Fasteners

Rebuild Specifications Check Sheets

NPK GH1 Specifications

General IconGeneral
BrandNPK
ModelGH1
CategoryTools
LanguageEnglish

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