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NTI Ti100-200 User Manual

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NTI TRINITY Ti
INSTALLATION AND OPERATION INSTRUCTIONS
Ti100-200 Boilers and Ti150-200 Combi Models
VERSION DATE: 2013-05-21
TABLE OF CONTENTS
1.0 SPECIFICATIONS ........................................................................................... 4
2.0 BOILER LOCATION ....................................................................................... 5
3.0 GENERAL VENTING ...................................................................................... 6
4.0 VENT/AIR-INTAKE TERMINATION CLEARANCES ............................ 15
5.0 CONDENSATE DRAIN ................................................................................. 19
6.0 INSTALLING GAS PIPING .......................................................................... 20
7.0 LIGHTING THE APPLIANCE ..................................................................... 21
8.0 GAS VALVE AND BURNER SET-UP ......................................................... 23
9.0 BOILER AND HEATING SYSTEM PIPING .............................................. 26
10.0 COMBI BOILER DHW PLUMBING AND OPERATION ........................ 32
11.0 WIRING ........................................................................................................... 36
12.0 SENTRY 2100 CONTROLLER ..................................................................... 42
13.0 TROUBLESHOOTING .................................................................................. 46
14.0 SEQUENCE OF OPERATION ..................................................................... 49
15.0 WIRING SCHEMATIC ................................................................................. 50
16.0 INSTALLATION CHECKLIST .................................................................... 51
17.0 ANNUAL MAINTENANCE AND INSPECTION ....................................... 52
18.0 PARTS LIST .................................................................................................... 54
HAZARD SYMBOL DEFINITIONS
Danger Sign: Indicates a hazardous situation which, if not avoided, will
result in serious injury or death.
Warning Sign: Indicates a hazardous situation which, if not avoided, could
result in serious injury or death.
Caution Sign plus Safety Alert Symbol: Indicates a hazardous situation
which, if not avoided, could result in minor or moderate injury.
Caution Sign without Safety Alert Symbol: Indicates a hazardous situation
which, if not avoided, could result in property damage.
Notice Sign: Indicates a hazardous situation which, if not avoided could
result in property damage.
H
US Models
NTI # 82419
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NTI Ti100-200 Specifications

General IconGeneral
BrandNTI
ModelTi100-200
CategoryBoiler
LanguageEnglish

Summary

HAZARD SYMBOL DEFINITIONS

DANGER Symbol

Danger Sign: Indicates a hazardous situation which, if not avoided, will result in serious injury or death.

WARNING Symbol

Warning Sign: Indicates a hazardous situation which, if not avoided, could result in serious injury or death.

CAUTION Symbol

Caution Sign plus Safety Alert Symbol: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

0.0 INTRODUCTION

General Installation Requirements

Requirements for installing the NTI Trinity Ti gas boiler according to codes and manual.

User and Installer Responsibilities

Owner's duties for safe operation and annual servicing; installer's role in correct installation.

Propane Gas and Venting Requirements

Critical info on LP propane conversion and direct vent appliance piping.

MASSACHUSETTS SPECIFIC REQUIREMENTS

Carbon Monoxide Detectors and Signage

Specific requirements for CO detectors and signage in Massachusetts installations.

Venting System Requirements

Manufacturer's obligations for provided or not provided venting system design/components.

1.0 SPECIFICATIONS

High Altitude Operation

Guidelines and de-rating factors for operating the boiler at elevations above 2000 ft.

2.0 BOILER LOCATION

Appliance Area Clearances and Ventilation

Requirements for ventilation air openings and clearances in confined spaces like closets/alcoves.

Garage Installation Guidelines

Mounting height and protection requirements for installations in residential garages.

3.0 GENERAL VENTING

Combustion Air-Intake Contamination

Avoidance of contaminants in combustion air to prevent damage and ensure safety.

Flammable Solvents and Plastic Piping Safety

Safety precautions for using flammable solvents and primers with plastic vent pipes.

Near Boiler Vent Piping Installation

Installation of vent and air-intake piping near the boiler, including use of swing joints.

VENTING CONFIGURATIONS AND COMPONENTS

Near Boiler Venting Diagrams

Diagrams illustrating near boiler venting configurations for CPVC and PVC pipe.

Mandatory Vent Pipe Transition Piece

Details on mandatory transition pieces for vent piping, including sizes and lengths.

VENT PIPE MATERIAL AND PRE-COMMISSIONING

Acceptable Vent and Air-Intake Pipe Materials

Lists approved materials and installation standards for vent and air-intake piping.

Plastic Venting Pre-commissioning Procedure

Steps required before powering the boiler when using plastic venting systems.

VENT PIPE LENGTH AND TERMINATION OPTIONS

Allowable Vent Pipe Lengths

Table for determining maximum pipe lengths based on pipe size and number of elbows.

Termination Options Overview

Different methods for terminating the vent and air-intake piping, including concentric and low profile.

Optional Termination Kits

Information on available optional kits for vent termination, including part numbers and types.

VENTING TERMINATION DIAGRAMS

Concentric Venting Options Diagrams

Illustrations of concentric side wall and roof top venting configurations.

Two-Pipe Venting Options Diagrams

Illustrations of two-pipe side wall and roof top venting configurations.

LABELING AND IDENTIFICATION FOR VENT TERMINATIONS

Roof Top Termination Labeling

Details on labeling requirements for roof top vent terminations.

Concentric Side Wall Termination Labeling

Details on labeling and identification for concentric side wall vent terminations.

ADDITIONAL VENT TERMINATION LABELING

Two Pipe Side Wall Termination Labeling

Details on labeling requirements for two-pipe side wall vent terminations.

Optional Kit and Low Profile Labeling

Details on labeling for optional kits and the low profile termination kit.

VENTING RULES AND GUIDELINES

Wind, Contamination, and Separation Rules

Guidelines on vent placement relative to winds, avoiding contamination, and separation distances.

Wall Flashing, Elbows, Sloping, and Supports

Rules for wall flashing, elbow usage, pipe sloping, and support requirements.

Vent Screens, Pipe Sizing, and Condensate Hazards

Requirements for vent screens, pipe sizing, and precautions for condensate hazards.

Warning Plates and Venting Options

Guidelines for warning plate placement and preferred venting options like roof top.

SPECIFIC VENTING INSTALLATION SCENARIOS

Venting Below Grade Installation

Instructions for excavating and securing piping for venting below grade.

Outdoor Horizontal Venting Requirements

Conditions for permitting outdoor horizontal venting, including length and support.

Using Existing Chimney Chase Ways

Requirements for using an existing chimney as a chase way for vent piping.

4.0 VENT/AIR-INTAKE TERMINATION CLEARANCES

Clearances to Air-Inlet Termination

Minimum distances required for air-inlet termination from various building elements.

Clearances to Exhaust Vent Termination

Minimum distances required for exhaust vent termination from various building elements.

SIDE WALL TERMINATION CLEARANCES

Clearances 'F' and 'G' (Canada/US)

Specific clearance requirements for side wall terminations, distinguishing between Canada and US.

Clearance 'Q' Adjacent to Public Walkway

Clearance requirements for terminations adjacent to public walkways or driveways.

ROOF TOP AND SIDE WALL CLEARANCE DIAGRAMS

Two-Pipe and Concentric Side Wall Clearances

Diagrams illustrating side wall clearances for two-pipe and concentric venting.

Roof Top Clearances Diagrams

Diagrams illustrating roof top clearances for two-pipe and concentric venting.

REMOVING BOILER FROM COMMON VENTING

Steps to Removing an Existing Boiler

Detailed steps for safely removing an existing boiler from a common venting system.

5.0 CONDENSATE DRAIN

Condensate System Installation Notes

Key considerations for constructing the condensate system, including pipe materials and placement.

6.0 INSTALLING GAS PIPING

Gas Piping Installation Guidelines

General guidelines for installing gas piping, referencing codes and sizing.

7.0 LIGHTING THE APPLIANCE

Safety Before Operation

Safety instructions to read before operating the appliance, including gas detection.

Operating and Shut-Off Instructions

Step-by-step instructions for operating and safely turning off the gas.

APPLIANCE START-UP AND RE-LIGHTING

Initial Start-Up Procedure

Procedures for initial startup, including power, gas pressure, and flue gas analysis.

Re-lighting and Turning Off Instructions

Steps for re-lighting the boiler and safely turning it off.

8.0 GAS VALVE AND BURNER SET-UP

Gas Line Pressure Measurement

Procedure for measuring and adjusting gas line pressure for proper burner operation.

BURNER SET-UP ADJUSTMENTS

Throttle/Input Adjustment Screw

Instructions for adjusting the throttle screw for gas flow and CO2 levels.

COMBUSTION CALIBRATION AND MODULATION

Combustion Calibration and Flue Gas Analysis

Procedure for calibrating burner operation using a combustion analyzer.

Modulation Rate Adjustment

Steps to obtain maximum and minimum modulation rates by adjusting system controls.

9.0 BOILER AND HEATING SYSTEMS PIPING

Boiler System Preparation and Water Treatment

Steps to prepare the system, including flushing, cleaning, and water chemistry.

Boiler Water Requirements

Guidelines for boiler water pressure, oxygen elimination, and freeze protection.

NEAR BOILER PLUMBING

Pressure Relief Valve and Gauge Installation

Installation and specifications for the pressure relief valve and pressure gauge.

BOILER SYSTEM PLUMBING CONFIGURATIONS

Boiler System Plumbing Overview

Requirements for boiler system plumbing, including primary/secondary loops.

Circulating Pump Functions

Information on the two 120VAC pump outputs and their operation.

SYSTEM COMPONENTS AND WATER FLOW

Circulator and Pipe Size Requirements

Minimum circulator and pipe size requirements for different boiler models.

Air Removal and Water Flow Safety Devices

Configuring air removal and installing LWCO/Flow Switch for safety.

Expansion Tank and Indirect Water Heater

Sizing/placement of expansion tank and requirements for indirect water heaters.

10.0 COMBI BOILER DHW PLUMBING AND OPERATION

DHW Operation Description

How the Combi boiler heats domestic hot water on demand using a brazed plate heat exchanger.

Combi DHW Plumbing and Setup

Plumbing and setup for Combi DHW, including mixing valve and filter.

DHW System Components and Water Issues

Thermostatic mixing valve, filter, check valve, throttling valve, and hard water considerations.

COMBI DHW FEATURES AND LIMITATIONS

Brazed Plate Heat Exchanger Cleaning

Procedure for cleaning the brazed plate heat exchanger using cleaning liquids.

Instantaneous DHW and DHW Limitations

How the Combi provides DHW and its inherent limitations regarding storage and temperature.

"Storage" Feature and DHW Setup

Feature to keep boiler water hot and procedures for setting up domestic hot water flow.

DHW FLOW RATE MANAGEMENT

DHW Flow Rate Tables and Adjustment

Tables for DHW flow rates and instructions for limiting flow for optimal delivery.

DHW Storage Tank Integration

Installation of a DHW storage tank to avoid on-demand limitations.

11.0 WIRING

Line Voltage and Low Voltage Connections

Instructions for connecting line voltage power supply and low voltage thermostat/sensor signals.

Fuse and Power Supply Requirements

Fuse details and requirements for the single phase 120VAC power supply.

WIRING CONNECTION DETAILS

Line Voltage Field Connection Table

Table detailing line voltage field connections for power, pumps, and neutral/ground.

Low Voltage Field Connection Table

Table detailing low voltage field connections for DHW demand, heat demand, and sensors.

ADVANCED WIRING SYSTEMS

Zone Valve System (No Zone Controller)

Wiring configuration for zone valves without a dedicated zone controller.

ZONE VALVE SYSTEM WITH ZONE CONTROLLER

Zone Valve System with Zone Controller

Wiring configuration for zone valves using a zone valve controller.

ZONE CIRCULATOR SYSTEM WITH ZONE CONTROLLER

Zone Circulator System Wiring

Wiring configuration for zone circulators with a zone circulator controller.

ZONE CIRCULATOR SYSTEM MULTI-TEMPERATURE

Multiple Temperature Zone System Wiring

Wiring for systems with multiple heating zones requiring different temperature requirements.

12.0 SENTRY 2100 CONTROLLER

Sentry 2100 Display Indicators

Explanation of the green lights and display indicators on the Sentry controller.

Input Conversion Chart

Chart showing the conversion between LED display values and gas input.

SENTRY 2100 OPERATION MODES

Conventional Mode Operation

Table detailing Sentry 2100 operation states in Conventional Mode.

Reset Mode Operation

Table detailing Sentry 2100 operation states in Reset Mode.

SETTING THE SENTRY 2100 CONTROLLER

Sentry 2100 Programming Menu

Overview of the Sentry 2100 programming menu and its settable items.

OUTDOOR SENSOR AND RESET CURVE

Calculating Outdoor Reset Curve

Formula and chart for calculating the outdoor reset curve for energy savings.

13.0 TROUBLE SHOOTING

Error Codes ER1-ER6 and Burner Shutdown

Troubleshooting steps for common error codes and burner shutdown issues.

ADDITIONAL TROUBLESHOOTING

Internal Controller and Fenwal Errors

Diagnosing internal controller faults, air switch issues, and Fenwal controller errors.

Boiler Noise and Ignition Issues

Troubleshooting causes of boiler noises and ignition problems.

BOILER OPERATIONAL AND DISPLAY ISSUES

Boiler Light, Fan Noise, and Blank Display Issues

Addressing issues with boiler lights, fan noise, and blank displays.

Thermistor Resistance Charts

Charts for diagnosing water and outdoor air temperature thermistors by measuring resistance.

14.0 SEQUENCE OF OPERATION

Trinity Boiler Operation Sequence

Flowchart detailing the normal sequence of operation for the Trinity boiler.

Ignition and Flame Detection Sequence

Steps involved in the ignition sequence, including blower, igniter, and flame sensing.

15.0 WIRING SCHEMATIC

Detailed Wiring Schematic Diagram

Detailed wiring schematic showing connections for all components and controls.

16.0 INSTALLATION CHECKLIST

Installation, Start-up, and Operational Checks

Checklist of installation tasks, start-up, and operational checks for proper function.

Contractor Instructions and Final Checks

Guidance for contractors on customer documentation, final checks, and maintenance advice.

17.0 ANNUAL MAINTENANCE AND INSPECTION

Annual Inspection Checklist

Checklist for qualified technicians to perform annual inspections.

Combustion Chamber Cleaning Procedure

Step-by-step procedure for cleaning the combustion chamber and heat exchanger.

REFRACTORY CERAMIC FIBERS (RFC) SAFETY

Personal Protective Equipment Recommendations

Recommended PPE for handling refractory ceramic fibers in the combustion chamber.

RFC Handling Instructions and Precautions

Guidelines and precautions for handling RCF, including first aid measures.

18.0 PARTS LIST

Replacement Parts for Models Ti100-Ti200

List of replacement parts with item numbers, part numbers, and descriptions for Ti100-Ti200 models.

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