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NTI Trinirt TX series User Manual

NTI Trinirt TX series
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Trinity Tx
Model Numbers: Tx 51 - 151
Version Date: 2013-06-20
INSTALLATION AND OPERATION INSTRUCTIONS FOR
TRINITY Tx BOILER
TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................................ 3
2.0 SPECIFICATIONS .............................................................................................................. 6
3.0 BOILER LOCATION .......................................................................................................... 7
4.0 GENERAL VENTING ....................................................................................................... 10
5.0 VENT/AIR-INLET TERMINATION CLEARANCES ..................................................... 24
6.0 CONDENSATE DRAIN .................................................................................................... 27
7.0 INSTALLING GAS PIPING .............................................................................................. 29
8.0 LIGHTING THE BOILER ................................................................................................. 31
9.0 GAS VALVE AND BURNER SET-UP ............................................................................ 34
10.0 BOILER AND HEATING SYSTEM PIPING ................................................................... 37
11.0 DOMESTIC HOT WATER (DHW) PIPING – TX151C (COMBI) .................................. 48
12.0 FIELD WIRING ................................................................................................................. 52
13.0 CASCADE INSTRUCTIONS ............................................................................................ 55
14.0 WIRING SCHEMATICS ................................................................................................... 57
15.0 INSTALLATION CHECKLIST ........................................................................................ 59
16.0 ANNUAL MAINTENANCE AND INSPECTION ........................................................... 60
17.0 DISPLAY MENU GUIDE ................................................................................................. 62
18.0 TROUBLESHOOTING ..................................................................................................... 72
19.0 PARTS LIST ...................................................................................................................... 75
HAZARD SYMBOLS AND DEFINITIONS
Danger Sign: Indicates a hazardous situation which, if not avoided, will
result in serious injury or death.
Warning Sign: Indicates a hazardous situation which, if not avoided,
could result in serious injury or death.
Caution Sign plus Safety Alert Symbol: Indicates a hazardous situation
which, if not avoided, could result in minor or moderate injury.
Caution Sign without Safety Alert Symbol: Indicates a hazardous
situation which, if not avoided, could result in property damage.
Notice Sign: Indicates a hazardous situation which, if not avoided,
could result in property damage.
This Boiler must be installed by a licensed and trained Heating
Technician or the Warranty is Void. Failure to properly install this
unit may result in property damage, serious injury to occupants, or possibly death.
NTI # 84874
NEW PRODUCT LINE
High Efficiency
Condensing Gas Boiler
H
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NTI Trinirt TX series Specifications

General IconGeneral
TypeCondensing Boiler
Fuel TypeNatural Gas or Propane
Modulation Ratio10:1
Heat Exchanger MaterialStainless Steel
Efficiency95%

Summary

Hazard Symbols and Definitions

Operating Instructions

For Your Safety, Read Before Operating

Essential safety precautions and actions to take before operating the boiler.

Operating Instructions

Step-by-step guide for safely starting and operating the boiler.

To Turn Off Gas To Boiler

Procedure for safely shutting down the boiler's gas supply.

1.0 Introduction

General Installation Requirements

Outlines essential requirements for installing the Trinity Tx gas boiler.

User Responsibilities

Details the obligations of the boiler's user or owner for maintenance and safety.

Installer Responsibilities

Defines the duties of the installing technician for proper installation and owner guidance.

2.0 Specifications

High Altitude Operation

Explains de-rating requirements for boilers installed at high altitudes.

3.0 Boiler Location

Boiler Area Ventilation Air Openings

Specifies requirements for ventilation openings in the boiler's installation area.

Closet Installations

Details specific clearance and ventilation requirements for closet installations.

Alcove Installations

Outlines clearance and ventilation needs for alcove installations.

Residential Garage Installations

Provides guidelines for installing the boiler in a residential garage.

Wall Mounting Installations

Instructions and references for mounting the boiler on a wall.

4.0 General Venting

Direct Vent Installation (Best Practice)

Recommends direct vent installation for combustion air and exhaust.

Installation Using Indoor Combustion Air

Describes methods for drawing combustion air from indoors.

Indoor Combustion Air - Opening Size and Location

Details how to determine the size and placement of indoor combustion air openings.

Outdoor Combustion Air – Opening Size and Location

Specifies how to determine size and placement for outdoor combustion air openings.

Combustion Air-inlet Contamination

Flammable Solvents and Plastic Piping

Addresses hazards associated with flammable solvents and plastic piping during installation.

Mandatory Pre-commissioning Procedure for Plastic Venting (PVC or CPVC)

Step-by-step procedure required before starting up boilers with plastic venting.

Near Boiler Vent/Air-inlet Piping

Vent/Air-inlet Pipe Material

Vent/Air-inlet Pipe Length Determination

Method for calculating allowable vent and air-inlet pipe lengths based on fittings.

Termination Options – Direct Vent Installation

Optional Termination Kits - Direct Vent Installation

Lists available optional kits for direct vent termination, with compatibility details.

Sidewall Termination Details - Direct Vent Installation

Roof Termination Details - Direct Vent Installation

Venting Rules and Guidelines

5.0 Vent/Air-Inlet Termination Clearances

Removing an Existing Boiler from Common Venting System

6.0 Condensate Drain

Condensate Trap Installation Instructions

Detailed steps for installing the boiler's condensate trap and drain system.

7.0 Installing Gas Piping

Installation

Guidelines and requirements for installing gas piping to the boiler.

8.0 Lighting the Boiler

For Your Safety, Read Before Operating

Crucial safety warnings and actions to take if gas is smelled before operating.

Operating Instructions

Step-by-step guide for safely lighting and starting the boiler.

To Turn Off Gas To Boiler

Procedure for safely shutting off the gas supply to the boiler.

Initial Start-Up

Re-lighting Unit

Instructions for safely relighting the boiler if it fails to ignite.

Turning Off the Boiler

9.0 Gas Valve and Burner Set-Up

Gas Line Pressure

Procedure for measuring and ensuring correct gas line pressure for boiler operation.

Combustion Calibration

Flue Gas Analysis and Adjustment

Steps for analyzing flue gas and adjusting the burner for optimal combustion.

10.0 Boiler and Heating System Piping

Boiler System Preparation

Essential steps for preparing the boiler and heating system before connecting plumbing.

Oxygen Elimination

Method for removing oxygen from the heating system to prevent corrosion and premature failure.

Near Boiler Plumbing (Central Heating)

Pressure Relief Valve

Details about the supplied pressure relief valve and its proper installation.

Pressure Gauge

Information on the supplied pressure gauge and its installation location.

Low Water Cutoff (LWCO)

Details about the water pressure sensor and potential external LWCO requirement.

Boiler System Plumbing

Circulating Pumps

Guidelines for selecting and sizing circulating pumps for the boiler system.

Air Removal

Expansion Tank

Requirements for sizing and installing the expansion tank in the heating system.

11.0 Domestic Hot Water (DHW) Piping – Tx151C (Combi)

DHW Description of Operation

Explains how the Tx151C model heats domestic hot water on demand.

Instantaneous DHW (without Storage Tank)

DHW Limitations

Preheat Mode

Explains the Preheat Mode feature for improving DHW comfort and limiting "Cold Water Sandwich".

Procedure for Setting up Domestic Hot Water

Steps to set up domestic hot water flow rates based on temperatures and faucet usage.

Tx-Combi w/ DHW Storage Tank

12.0 Field Wiring

Wiring Connections

Details on making field wiring connections to the boiler's junction box and terminals.

Continuity

13.0 Cascade Instructions

Communication Wiring

How to wire boilers in parallel for cascade operation using Argus Link.

Establish Managing Boiler

Procedure for designating and configuring the managing boiler in a cascade system.

Plumbing

Guidelines for plumbing boilers in parallel for cascade operation.

System Sensor

Outdoor Sensor

Details on connecting and using an outdoor sensor for heating system control.

Boiler Pump

Information on the boiler pump's operation and sizing requirements for cascade systems.

CH Pump

How the managing boiler controls the central heating pump in a cascade setup.

DHW Pump

How the managing boiler controls the DHW pump in a cascade setup.

Central Heat Demand Switch (Room Thermostat)

Connecting and configuring the central heat demand switch for cascade systems.

Tank Thermostat / Sensor

Connecting and configuring tank thermostats/sensors for DHW in cascade systems.

Boiler Address

Assigning unique addresses to each boiler in a cascade system for proper communication.

Rotation Interval

Setting the time interval for rotating boiler operation in a cascade sequence.

Emergency Setpoint

Setting an emergency operating setpoint for cascade systems if communication fails.

14.0 Wiring Schematics

15.0 Installation Checklist

Installation

A checklist of steps to ensure proper boiler installation before start-up.

Start-up

Checklist items to verify before initiating the boiler's start-up sequence.

Operational Checklist

Items to check to ensure the boiler is operating correctly after installation.

Before Leaving

Final checks and procedures to perform before leaving the installation site.

Instructions to Installing Contractor

Guidance for the contractor regarding warranty documentation and manual handover.

16.0 Annual Maintenance and Inspection

Annual Inspection Checklist

A comprehensive checklist for annual inspection of the boiler's components and operation.

Combustion Chamber Cleaning Procedure

Steps for cleaning the boiler's combustion chamber to maintain efficiency and prevent damage.

Cleaning Checklist

A checklist for performing the combustion chamber cleaning process.

Refractory Ceramic Fibers (RFC)

17.0 Display Menu Guide

Initial Power-up

Describes the boiler's behavior and the de-air sequence upon initial power-up.

Main Screen

Explains the information displayed on the boiler's main control screen during normal operation.

User Menu

Installer Menu

Adjusting settings

Step-by-step guide for adjusting settings within the installer menu.

Lockouts

Blocking Errors

Explains what blocking errors are and how they are indicated on the boiler display.

Fill - Low Water Pressure

Table 17-3 Lockout and Error Code Descriptions

A table detailing the meaning and troubleshooting steps for various lockout and error codes.

Controller Replacement Instructions

Appliance Type

Explains the importance of the Appliance Type setting for controller configuration.

Replacement Procedure

Step-by-step instructions for replacing the boiler's controller unit.

Appliance Selection Method

Method for selecting the correct appliance type for the installed boiler model.

18.0 Troubleshooting

Servicing the Boiler

Essential safety precautions to observe when servicing the boiler.

Diagnosing an Inoperative Boiler

Steps to diagnose issues when the boiler is not operating or responding to demands.

19.0 Parts List

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