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NTI Trinity TX Series User Manual

NTI Trinity TX Series
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Trinity Tx
Model Numbers: Tx 51 - 200
Version Date: 2019-06-20
INSTALLATION AND OPERATION MANUAL
TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................................ 3
2.0 SPECIFICATIONS .............................................................................................................. 6
3.0 BOILER LOCATION .......................................................................................................... 7
4.0 GENERAL VENTING ....................................................................................................... 10
5.0 VENT/AIR-INLET TERMINATION CLEARANCES ..................................................... 24
6.0 CONDENSATE DRAIN .................................................................................................... 26
7.0 INSTALLING GAS PIPING .............................................................................................. 28
8.0 LIGHTING THE BOILER ................................................................................................. 30
9.0 GAS VALVE AND BURNER SET-UP ............................................................................ 33
10.0 BOILER AND HEATING SYSTEM PIPING ................................................................... 36
11.0 DOMESTIC HOT WATER (DHW) PIPING TX151C & TX200C (COMBI) ............... 47
12.0 FIELD WIRING ................................................................................................................. 49
13.0 CASCADE INSTRUCTIONS ............................................................................................ 52
14.0 WIRING SCHEMATICS ................................................................................................... 54
15.0 INSTALLATION CHECKLIST ........................................................................................ 56
16.0 ANNUAL MAINTENANCE AND INSPECTION ........................................................... 57
17.0 DISPLAY MENU GUIDE ................................................................................................. 59
18.0 TROUBLESHOOTING ..................................................................................................... 72
19.0 PARTS LIST ...................................................................................................................... 75
HAZARD SYMBOLS AND DEFINITIONS
Danger Sign: Indicates a hazardous situation which, if not avoided, will
result in serious injury or death.
Warning Sign: Indicates a hazardous situation which, if not avoided,
could result in serious injury or death.
Caution Sign plus Safety Alert Symbol: Indicates a hazardous situation
which, if not avoided, could result in minor or moderate injury.
Caution Sign without Safety Alert Symbol: Indicates a hazardous
situation which, if not avoided, could result in property damage.
Notice Sign: Indicates a hazardous situation which, if not avoided,
could result in property damage.
This Boiler must be installed by a licensed and trained Heating
Technician or the Warranty is Void. Failure to properly install this
unit may result in property damage, serious injury to occupants, or possibly death.
NTI # 84874
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NTI Trinity TX Series Specifications

General IconGeneral
CategoryBoiler
BrandNTI
SeriesTrinity TX
Fuel TypeNatural Gas or Propane
ConfigurationWall-Mounted
EfficiencyUp to 95% AFUE
Heat Exchanger MaterialStainless Steel
Ignition TypeElectronic Ignition
VentingDirect Vent
WeightVaries by model
Warranty10 years heat exchanger

Summary

Hazard Symbols and Definitions

Understanding Hazard Symbols

Explains the meaning of hazard symbols (Danger, Warning, Caution, Notice).

1.0 Introduction

General Installation Requirements

Outlines requirements for installing NTI Trinity Tx gas boilers.

User Responsibilities

Defines the homeowner's role in boiler maintenance and service.

Installer Responsibilities

Outlines the installer's duties regarding installation and informing the owner.

2.0 Specifications

Trinity Tx Model Specifications

Details technical specifications for various Trinity Tx models.

High Altitude Operation

Explains how to de-rate boiler capacity for installations above 2000 ft.

3.0 Boiler Location

Minimum Clearances for Installation and Service

Specifies required clearances around the boiler for safe operation and maintenance.

4.0 General Venting

Removing Existing Boiler from Common Venting

Provides steps for safely removing an old boiler from a shared venting system.

Direct Vent Installation Best Practices

Discusses best practices for direct vent boiler installations.

Plastic Venting Pre-commissioning

Details essential steps before starting up boilers with plastic venting.

Approved Vent and Air-inlet Pipe Material

Lists approved materials for vent and air-inlet piping systems.

Termination Options – Direct Vent Installation

Overview of direct vent termination options.

Sidewall Venting Options

Illustrates various sidewall termination configurations.

Roof Venting Options

Illustrates various roof termination configurations.

Sidewall Termination Details

Detailed illustrations of sidewall termination setups.

Roof Termination Details

Detailed illustrations of roof termination setups.

Venting Rules and Guidelines

General rules and guidelines for boiler venting installation.

5.0 Vent/Air-Inlet Termination Clearances

Termination Clearances Quick Reference Table

A quick reference table for vent and air-inlet termination clearances.

6.0 Condensate Drain

Condensate Trap Installation Instructions

Step-by-step guide for installing the condensate trap.

7.0 Installing Gas Piping

Natural to LP Propane Conversion Kit

Lists conversion kits and orifice numbers for propane use.

8.0 Lighting the Boiler

Initial Start-Up Procedures

Procedures for the first time the boiler is started.

Re-lighting the Boiler

Instructions for relighting the boiler if it goes out.

9.0 Gas Valve and Burner Set-up

Combustion Calibration Procedure

Steps for calibrating burner combustion using a analyzer.

Throttle Screw Adjustment

How to adjust the throttle screw for CO2 calibration.

Offset Screw Adjustment

How to adjust the offset screw for CO2 calibration.

10.0 Boiler and Heating System Piping

Boiler System Preparation

Steps to prepare the system for boiler connection, including flushing.

Boiler Water Chemistry

Parameters for heating system water quality.

Near Boiler Plumbing (Central Heating)

Describes the installation of pressure relief valve, gauge, and LWCO.

Boiler System Plumbing

Minimum Flow Rate Requirements

Lists minimum water flow rates required for each boiler model.

Circulating Pumps

Information on the boiler's circulating pumps and their sizing.

Primary/Secondary Plumbing Configurations

Examples of primary/secondary loop configurations for various systems.

Air Removal and Expansion Tank

Air Removal Guidelines

Guidelines for promoting air removal from the system.

Expansion Tank

Guidance on sizing and locating the expansion tank.

11.0 Domestic Hot Water (DHW) Piping – Tx151C & Tx200C (Combi)

DHW Preheat Mode

Explains the Preheat Mode feature for improved DHW comfort.

DHW Plumbing (Tx-Combi)

Details the DHW inlet/outlet connections and plumbing.

12.0 Field Wiring

Wiring Connections Overview

Explains how and where wiring connections are made.

Field Connections Table

Lists terminal connections and their descriptions for field wiring.

Maximum Load Ratings

Information on the maximum load rating for circulator outputs.

13.0 Cascade Instructions

Cascade Communication Wiring

Instructions for wiring communication between boilers in a cascade.

Cascade Plumbing

Guidance on installing boilers in parallel primary/secondary plumbing.

14.0 Wiring Schematics

Tx Connection Diagram

A detailed wiring diagram for boiler connections.

Tx Ladder-Logic Diagram

A ladder-logic diagram illustrating boiler wiring.

15.0 Installation Checklist

Installation and Operation Checklists

Comprehensive checklists for installation, start-up, operation, and final checks.

16.0 Annual Maintenance and Inspection

Annual Inspection Checklist

A checklist for annual boiler inspections.

Combustion Chamber Cleaning Procedure

Steps for cleaning the combustion chamber.

Refractory Ceramic Fibers (RFC) Handling

Safety precautions and PPE for handling refractory ceramic fibers.

17.0 Display Menu Guide

Initial Power-up Display Sequence

Describes the boiler's behavior upon initial power application.

Main Screen Overview

Explains the information displayed on the main screen.

User Menu Navigation

How to access and navigate the user menu for viewing information.

Installer Menu Access and Adjustment

How to access and adjust installer settings.

Lockout and Error History Navigation

How to view lockout and error history logs.

Understanding Lockouts

Explains how lockouts are indicated and cleared.

Understanding Blocking Errors

Explains how blocking errors are indicated and cleared.

Fill – Low Water Pressure Indicator

Explains the "FILL" indicator for low water pressure.

18.0 Troubleshooting

Diagnosing an Inoperative Boiler

Steps to diagnose why the boiler is not operating.

No Heat to Radiators Troubleshooting

Troubleshooting steps for no heat to radiators.

No DHW Troubleshooting

Troubleshooting steps for no domestic hot water.

Insufficient DHW Temperature Troubleshooting

Troubleshooting steps for insufficient DHW temperature.

19.0 Parts List

Tx Heat Exchanger, Piping and Gas Train Diagram

Exploded view of heat exchanger, piping, and gas train components.

Tx Series Parts List Table

A comprehensive list of all parts for the Tx series boilers.

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