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Oilon RP-250 M - User Manual

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Questions and Answers

  • W
    wilsonterriSep 9, 2025
    Why oil flows into Oilon Burner combustion chamber during burning period?
    • E
      eddiewaltersSep 9, 2025
      If the Oilon Burner has oil flowing into the combustion chamber during the burning period, it means that the nozzle valve and main oil valve, or the nozzle valve and non-return valve, are not closing properly. You should clean, repair, or replace them.
  • C
    chaleyAug 23, 2025
    Why Oilon Burner motor does not start and lockout occurs?
    • W
      William WilliamsAug 23, 2025
      If the Oilon Burner motor does not start and a lockout occurs with symbol 11, several issues could be the cause: * There might be a break in the main circuit; repair the break. * The motor overload relay might be triggered; check and reset or change the relay. * A fuse might be triggered; reset or change the fuse. * The motor contactor might be faulty; change it. * The motor itself might be faulty; change it. * There could be a break in the motor control circuit; repair the break. * The control unit might be faulty; change the control unit. * The return pressure might be too high, triggering the pressure switch; examine and isolate the fault.
  • K
    Kara ScottAug 25, 2025
    What to do if Oilon RP-250 M Burner lockout during shutdown?
    • D
      David BlakeAug 26, 2025
      If the Oilon Burner experiences a lockout during shutdown (Symbol ?), this could be due to: * A faulty flame detector; in this case, you should change the flame detector. * A faulty control unit; change the control unit. * Incorrect flame signal due to extraneous light; prevent extraneous light from reaching the flame detector. * Valves do not close; clean, repair or replace them.
  • J
    Joshua SmithAug 27, 2025
    What to do if Oilon RP-250 M Burner motor starts, ignition is operational, after a short period of time a lockout occurs?
    • J
      John ClementsAug 27, 2025
      If the Oilon Burner motor starts, the ignition is operational, but after a short period of time a lockout occurs (Symbol 11), consider the following: * The solenoid valve may not be functioning; change the valve. * The coil on the solenoid valve may be faulty; change the coil. * The cable may be damaged; change the cable. * The control unit may be faulty; change the control unit.
  • T
    Tonya ParkerAug 28, 2025
    Why Oilon Burner motor starts, control voltage from control unit to ignition transformer is switched on, but ignition does not happen?
    • J
      John BlairAug 28, 2025
      If the Oilon Burner motor starts, but the control voltage from the control unit to the ignition transformer is switched on, ignition does not happen, and after a short time a lockout occurs (Symbol 11), it could be due to: * Dirty or worn ignition electrodes, or a cracked insulator; clean or change them. * Ignition electrodes being too far apart; adjust them according to the instructions. * A damaged ignition cable; change the cables. * A faulty ignition transformer; change the transformer.
  • A
    Amanda BarnesSep 22, 2025
    Why Oilon RP-250 M nozzle valve does not open?
    • D
      David GrantSep 22, 2025
      If the Oilon Burner's nozzle valve does not open, it could be due to: * The nozzle needle not opening; change the nozzle. * The nozzle valve piston being stuck; change the piston or the O-ring. * A clogged throttle plug; clean the plug.
  • M
    Mrs. Madison Johnson MDSep 16, 2025
    Why Oilon RP-250 M has no spray from nozzle?
    • S
      sbowmanSep 16, 2025
      If the Oilon Burner has no spray from the nozzle, it could be due to: * Inadequate oil atomizing pressure; see 'pump adjustments'. * A faulty nozzle O-ring; change the O-ring.
  • S
    Stephen BryantSep 18, 2025
    Why Oilon RP-250 M Burner makes loud mechanical noise?
    • L
      Laura SalinasSep 18, 2025
      If the Oilon Burner is making a loud mechanical noise, it could be due to: * The pump cavitating or insufficient inlet pressure to the burner; tighten joints, clean the filter, and check and adjust to the burner pressure. * The inlet oil temperature being too low; raise the inlet oil temperature. * Inlet oil pipings connected incorrectly; check joints.
  • J
    Jason FitzpatrickSep 7, 2025
    Why is there a constant oil leak from Oilon RP-250 M Burner nozzle valve when the nozzle is closed?
    • M
      michaelmunozSep 7, 2025
      If there is a constant oil leak from the Oilon Burner's nozzle valve when the nozzle is closed, it indicates a leak in either the non-return valve or the main solenoid valve. You should change the valve.
  • S
    Sandra Hamilton MDSep 4, 2025
    Why Oilon RP-250 M Burner supplies no oil or atomizing pressure is too low?
    • C
      Cheyenne LongSep 4, 2025
      If the Oilon Burner supplies no oil, or the atomizing pressure is too low, consider the following possible causes: * A dirty filter; clean or change the filter. * A leaking suction line of the transfer pump; fix the leaks. * Decreased pump capacity, or a worn or faulty pump; change the pump.

Summary

Burner Operation

Modulating (M) Burner Operation

Describes the operational sequence and principles of modulating Oilon burners.

Sequence Program for Fuel Oil

Details the automated operating sequence for fuel oil burners.

Automated Functions in Modulating Burner

Describes the automatic operational logic and sequence points of the burner.

Sequence Point 1: Prerequisites for Start-up

Lists the necessary conditions and checks before initiating burner start-up.

Sequence Point 12: Controlled Shutdown

Details the sequence for controlled shutdown when the control loop opens.

Control Program of the Sequence Switch

Explains the sequence switch's control program and its functions.

Control Program Under Fault Conditions

Describes how the burner responds to faults and indicates lockouts.

Fault Indications on Modulating Burner

Details specific fault symbols, causes, and corresponding actions for modulating burners.

Restarting the Burner After Lockout

Provides instructions on how to reset the control unit and restart the burner after a fault.

Installing the Burner

Burner Installation Procedures

Details the procedures and dimensions for installing the burner.

De-aerator and Oil Filter Installation

Explains the installation and function of the de-aerator and oil filter components.

Electric Connections and Standards

Covers the requirements for connecting the burner electrically according to standards.

First Start-up and Adjusting

First Start-up and Adjusting Procedures

Guides through the initial start-up and adjustment procedures for the burner.

Preparatory Checks for First Start-up

Lists essential checks and preparations before the first start-up of the burner.

First Start-up with Heavy Fuel Oil

Step-by-step instructions for the initial start-up process using heavy fuel oil.

Adjusting Combustion Air

Details how to adjust the combustion air volume using the servomotor cam switches.

Adjusting Pressure Drop in Combustion Head

Guides on adjusting the pressure drop in the combustion head for optimal burning.

Adjusting Combustion Air Volume

Details how to adjust combustion air volume using the adjusting cam and guideline values.

Setting the Ignition Electrodes

Describes how to check and set the ignition electrodes and nozzle distance.

Adjusting the Oil Pump

Guides on adjusting the oil pump for correct operation.

Adjusting the Supply Oil Pressure

Details how to adjust the oil supply pressure using the pressure gauge and diagram.

Venting the Oil Pump

Procedure for venting the oil pump to remove air before operation.

Temperature Regulation of Preheater

Explains how to regulate and check the oil atomizing temperature.

Temperature Controller for Preheater (CAL 8000)

Details the operation and settings of the CAL 8000 preheater temperature controller.

Preheater Limit Thermostat Settings

Details the settings and function of the preheater limit thermostat.

Compound Regulator Function

Describes the function of the compound regulator in controlling oil quantity and air.

Maintenance Procedures for Oilon Burners

Burner Maintenance Recommendations

Provides recommendations for annual burner maintenance to ensure flawless operation.

Dismounting the Combustion Head

Provides instructions for safely removing and disassembling the combustion head.

Oil Filter Maintenance and Cleaning

Details the components, cleaning, and maintenance of the oil filter.

Changing the Burner Motor

Instructions for safely replacing the burner motor.

Adjusting the Cam Mechanism

Details how to adjust the cam mechanism for regulating airflow.

Disassembling and Assembling the Oil Regulator

Provides instructions for detaching, disassembling, and reassembling the oil regulator.

Troubleshooting Burner Issues

Guides on diagnosing and resolving common faults and issues with the burner.

Troubleshooting Burner Start Failures

Details common causes and actions for burner start-up failures.

Troubleshooting Motor Failures

Troubleshooting steps for issues related to burner motor failure.

Troubleshooting Ignition Failures

Guides on diagnosing and resolving ignition failures in the burner.

Troubleshooting No Flame Establishment

Troubleshooting steps for when the burner fails to establish a flame.

Troubleshooting Oil Pump Failures

Diagnosing and resolving issues related to oil pump failure.

Lockout After Flame Establishment

Troubleshooting burner lockouts that occur after flame establishment.

Flame Monitoring Faults and Lockout

Troubleshooting flame monitoring faults that lead to burner lockout.

Oilon RP-250 M Specifications

General IconGeneral
BrandOilon
ModelRP-250 M
CategoryBurner
LanguageEnglish

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