Omron Q2V A Series - User Manual

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Q2V

Driving Quality

Technical Manual

Item code: Q2V-Axxxx-xxx

200 V Class, Three-Phase: 0.1 to 22 kW

200 V Class, Single-Phase: 0.1 to 4.0 kW

400 V Class, Three-Phase: 0.37 to 30 kW

Main Page

Table of Contents3
Preface and General Precautions13
Safety Information14
General Safety Precautions14
Electrical Shock Hazard14
Crush Hazard15
Fire Hazard15
Warning Label Content and Location16
Legal Information17
Exclusion of Liability17
About Registered Trademarks17
Receiving19
Model Number and Nameplate Check20
Nameplate20
How to Read Model Numbers20
Rated Output Current21
Features and Advantages of Control Methods23
Mechanical Installation27
Safety Precautions28
Electrical Shock Hazard28
Fire Hazard28
Crush Hazard28
Installation Environment29
Installation Position and Distance30
Moving the Drive32
Removing/Reattaching Covers33
Remove the33
Reattach the33
Remove and Reattach the Keypad35
Remove the Keypad35
Reattach the Keypad35
Install the Keypad to a Control Panel or Another Device36
Installation Methods37
Standard Installation37
External Heatsink37
Electrical Installation39
Safety Precautions40
Standard Connection Diagram42
Main Circuit Wiring45
Motor and Main Circuit Connections45
Configuration of Main Circuit Terminal Block46
Main Circuit Terminal Functions49
Wire Selection49
Main Circuit Terminal and Motor Wiring65
Ground Wiring65
Main Circuit Configuration66
Main Circuit Terminal Block Wiring Procedure69
Notes on Wiring the Main Circuit Terminal Block69
3.4 Main Circuit Terminal Block Wiring Procedure70
Control Circuit Wiring72
Control Circuit Connection Diagram72
Control Circuit Terminal Block Functions73
Output Terminals74
Control Circuit Terminal Configuration75
Wiring the Control Circuit Terminal77
Switches and Jumpers on the Terminal Board78
Control I/O Connections80
Set Sinking Mode/Sourcing Mode80
Pulse Train Output80
Set the Input Signal for the MFAI Terminal AI281
Set the Output Signal for the MFAO Terminal AO82
Switch on Termination Resistor for Modbus Communications82
Connect the Drive to a PC83
External Interlock84
Braking Resistor Installation85
Install a Braking Resistor: ERF-Type85
Install a Braking Resistor Unit: LKEB-Type85
Dynamic Braking Option Overload Protection86
Drive Wiring Protection87
Installing a Earth Leakage Circuit Breaker (RCM/RCD)87
(Rcm/Rcd)87
Dynamic Braking Option, Motor Protection88
Install an Electromagnetic Contactor (MC) at the Input Side of the Drive88
Install a Thermal Overload Relay on the Drive Output88
Improve the Power Factor90
Connect an AC Reactor90
Connect a DC Reactor90
Prevent Switching Surge91
Decrease Noise92
Connect a Noise Filter to the Input Side (Primary Side)92
Connect a Noise Filter to the Output Side (Secondary Side)92
Protect the Drive During Failures94
Three-Phase 200 V Class94
Single-Phase 200 V Class94
Three-Phase 400 V Class95
Wiring Checklist96
Motor Application Precautions98
Precautions for Existing Standard Motors98
Precautions for PM Motors99
Precautions for Specialized Motors99
Geared Motors100
Notes on the Power Transmission Mechanism100
Startup Procedure and Test Run101
Safety Precautions102
Electrical Shock Hazard102
Component Names and Functions103
LED Flashing Statuses104
Keypad Mode and Menu Displays105
Set up the Drive with Manual Setup Mode106
Drive Mode and Programming Mode107
Drive Mode108
Programming Mode108
Change Parameter Settings108
Verify and Set the Changed Parameters (Verify Menu)109
How to Switch between LOCAL and REMOTE109
Start-Up Procedures111
Flowchart A: Connect and Run the Motor with Minimal Setting Changes111
Sub-Chart A-1: Induction Motor Auto-Tuning and Test Run Procedure112
Sub-Chart A-2: PM Motor Auto-Tuning and Test Run Procedure112
Sub-Chart A-3: EZ Open Loop Vector Control Test Run Procedure113
Items to Check before Starting up the Drive115
Check before You Energize the Drive115
Check after You Energize the Drive115
Keypad Operation116
Digital Character Mapping Table116
Show the Monitor116
Check Modified Parameters116
Set and View Necessary Parameters117
Change Parameter Settings117
Save a Backup of Parameters118
Write Backed-Up Parameters to the Drive119
Verify Keypad Parameters and Drive Parameters119
Delete Parameters Backed up to the Keypad120
Automatic Parameter Settings Optimized for Specific Applications121
Presets)121
Automatic Parameter Settings Optimized for Specific Applications (Application Presets)121
Auto-Tuning122
Auto-Tuning for Induction Motors122
Auto-Tuning for PM Motors123
Auto-Tuning in EZ Open Loop Vector Control Method124
ASR and Inertia Tuning125
Precautions before Auto-Tuning126
Test Run128
Load Test Run128
Do a No-Load Test Run128
Actual-Load Test Run128
Do an Actual-Load Test Run129
Fine Tuning During Test Runs (Adjust the Control Function)130
V/F Control130
Open Loop Vector Control Method130
Fine-Tuning Open Loop Vector Control for PM Motors132
Advanced Open Loop Vector Control Method for PM133
EZ Open Loop Vector Control Method133
Test Run Checklist134
Standards Compliance137
Safety Precautions138
Electrical Shock Hazard138
Fire Hazard138
Crush Hazard139
European Standards140
EU Declaration of Conformity141
CE Low Voltage Directive Compliance146
Wiring Diagram147
EMC Directive157
UL Standards165
Area of Use165
Wire the Main Circuit Terminal Block165
Low Voltage Wiring for Control Circuit Terminals176
Drive Motor Overload and Overheat Protection176
对应中国Rohs指令177
本产品中含有有害物质的信息177
China Rohs Compliance178
Information on Hazardous Substances in this Product178
Safe Disable Input179
Safe Disable Specifications179
Safety Precautions180
Safe Disable Circuit180
Connect Safe Disable Input Contacts to Multiple Drives181
Enabling and Disabling the Drive Output ("Safe Torque Off")183
Safe Disable Monitor Output Function and Keypad Display184
Validating the Safe Disable Function185
Network Communications187
Safety Precautions188
Field Bus Network Support189
Modbus Communications190
Configure Master/Slave190
Communication Specifications190
Communication with the PLC190
Modbus Drive Operations192
Drive Control192
Communications Timing192
Message Format193
Examples of Messages for Commands/Responses195
Loopback Test196
Enter Command199
Self-Diagnostics199
Communications Data Table200
Command Data200
Monitor Data202
Broadcast Messages208
Error Codes211
Troubleshooting213
Safety Precautions214
Electrical Shock Hazard214
Fire Hazard214
Crush Hazard215
Types of Faults, Minor Faults, Alarms, and Errors216
List of Fault, Minor Fault, Alarm, and Error Codes217
Faults222
Minor Faults/Alarms238
Parameter Setting Errors247
Auto-Tuning Errors251
Backup Function Operating Mode Display and Errors255
Diagnosing and Resetting Faults257
Fault Occurs Without Power Loss257
Fault Reset Procedure257
Troubleshooting Without Fault Display258
Typical Problems258
The Parameter Settings will Not Change258
The Motor Does Not Rotate after Entering Run Command259
The Motor Rotates in the Opposite Direction from the Run Command260
The Motor Rotates in Only One Direction260
The Motor Is too Hot260
The Correct Auto-Tuning Mode Is Not Available261
The Motor Stalls During Acceleration or Accel/Decel Time Is too Long261
Command262
The Motor Speed Is Not Stable When Using a PM Motor262
There Is too Much Motor Oscillation and the Rotation Is Irregular262
Deceleration Takes Longer than Expected When Dynamic Braking Is Enabled262
The Load Falls When a Brake Is Applied263
Energized263
Residual Current Monitoring/Detection (RCM/RCD) Trips During Run263
Motor Rotation Causes Unexpected Audible Noise from Connected Machinery263
Motor Rotation Causes Oscillation or Hunting263
PID Output Fault264
The Starting Torque Is Not Sufficient264
The Motor Rotates after the Drive Output Is Shut off264
The Output Frequency Is Lower than the Frequency Reference264
The Motor Is Making an Audible Noise264
The Motor will Not Restart after a Loss of Power265
Periodic Inspection and Maintenance267
Safety Precautions268
Electrical Shock Hazard268
Burn Hazard269
Inspection270
Recommended Daily Inspection270
Recommended Periodic Inspection270
Maintenance272
Replaceable Parts272
Related Parameters273
Replace Cooling Fans274
Replace the Cooling Fan274
Remove a Fan274
Install a Fan274
Replace the Cooling Fan276
Install the Cooling Fans277
Replace the Drive279
About the Control Circuit Board279
Storage Guidelines283
Storage Location283
Disposal285
Safety Precautions286
Disposal Instructions287
WEEE Directive288
Specifications289
Safety Precautions290
Drive Duty Modes291
Model Specifications (Three-Phase 200 V Class)292
Model Specifications (Single-Phase 200 V Class)295
Model Specifications (Three-Phase 400 V Class)296
Drive Specifications298
Drive Derating301
Carrier Frequency Settings and Rated Current Values301
Derating Depending on Ambient Temperature303
Altitude Derating303
Drive Models and Drive Watt Loss304
Drive Watt Loss (with Built-In EMC Filter)304
Drive Exterior and Mounting Dimensions307
IP20/UL Open Type (Models B001 to B004, 2001 to 2006)307
IP20/UL Open Type (Models B006 to B018, 2010 to 2021, 4001 to 4012)308
IP20/UL Open Type (Models 2030 to 2082, 4018 to 4060)310
10.10 Peripheral Devices and Options312
Parameter List313
How to Read the Parameter List314
Icons and Terms that Identify Parameters and Control Modes314
Parameter Groups315
A: Initialization316
A1: Initialization316
A2: Manual Selection317
B: APPLICATION318
B1: OPERATION MODE SELECT318
B2: DC INJ / SHORT CKT BRAKE319
B3: SPEED SEARCH319
B4: TIMER321
B5: PID CONTROL322
B6: DWELL FUNCTION325
B8: ENERGY SAVING325
C: Tuning327
C1: Accel / Decel327
C2: Jerk Control327
C3: Slip Compensation328
C4: Torque Compensation329
C5: Asr - Speed Regulation329
C6: Duty and Carrier330
D: REFERENCE331
D1: FREQUENCY REFERENCE331
D2: REFERENCE LIMITS332
D3: JUMP FREQUENCY332
D4: FREQUENCY UP/DOWN333
D6: FIELD WEAKENING / FORCING334
D7: OFFSET FREQUENCY334
E: Motor335
E1: V/F Parameter Motor 1335
E2: Motor 1 Parameters336
E3: V/F Parameter Motor 2336
E4: Motor 2 Parameters337
E5: Pm Motor Settings338
E9: Simple Vector Settings338
F: Options340
F1: Encoder340
F6: Communications341
F7: Ethernet344
H: Terminals348
H1: Digital Inputs348
H2: Digital Outputs353
H3: Analog Inputs358
H4: Analog Outputs360
H5: Modbus Ports361
H6: Pulse Input Output362
H7: Virtual Input Output363
11.10 L: Protection365
L1: Motor Protection365
L2: Power Loss Ride through366
L3: Stall Prevention367
L4: Speed Detection369
L5: Fault Restart369
L6: Torque Detection370
L7: Torque Limit372
L8: Drive Protection372
11.11 N: SPECIAL375
N1: HUNTING PREVENTION375
N2: AFR - AUTO FREQ REGULATION375
N3: HIGHSLIP/OVEREXCITATION BRAKE375
N5: FEED FORWARD CONTROL376
N6: ONLINE TUNING376
N7: SIMPLE VECTOR TUNING376
N8: PM MOTOR CONTROL TUNING377
Na: PM MOTOR CONTROL TUNING380
11.12 O: KEYPAD381
O1: KEYPAD DISPLAY381
O2: KEYPAD OPERATION383
O3: COPY FUNCTION384
O4: MAINTENANCE MONITORS384
O5: DATA LOGGER385
11.13 Q: Q2PACK PARAMETERS387
Q1-01 to Q8-40: Q2Pack Parameters387
11.14 R: Q2PACK JOINTS388
R1: Q2PACK JOINTS388
11.15 T: Autotuning389
T0: Tune Mode389
T1: Induction Motor389
T2: Pm Motor390
T3: Asr391
T4: Simple Vector391
11.16 U: Monitors392
U1: Status392
U2: Fault394
U3: Fault History396
U4: Maintenance396
U5: Pid399
U6: Advanced400
U8: Q2Pack Monitors402
Parameters that Change from the Default Settings with A1-02 [Control Method]403
Parameters that Change from the Default Settings with E3-01407
Method Selection]407
Parameters that Change from the Default Settings with E3-01 [M2 Control Method Selection]407
Parameters Changed by E1-03 [V/F Pattern Selection]408
11.20 Defaults by Drive Model and Duty Rating ND/HD409
Three-Phase 200 V Class409
Single-Phase 200 V Class413
Three-Phase 400 V Class416
11.21 Parameters Changed by PM Motor Code Selection421
Yaskawa SMRA Series SPM Motors421
Yaskawa SMRD Series SPM Motors422
Yaskawa SSR1 Series IPM Motors (Derated Torque)423
Parameter Details431
A: Initialization432
A1: Initialization432
A2: Manual Selection436
Notes for Elevator Applications437
Time Chart438
B: APPLICATION444
B1: OPERATION MODE SELECT444
B2: DC INJ / SHORT CKT BRAKE454
B3: SPEED SEARCH456
B4: TIMER464
B5: PID CONTROL466
PID Control Operation467
PID Control Applications467
PID Control Block Diagram468
B6: DWELL FUNCTION482
B8: ENERGY SAVING483
C: Tuning488
C1: Accel / Decel488
C2: Jerk Control493
C3: Slip Compensation494
C4: Torque Compensation498
C5: Asr - Speed Regulation499
C6: Duty and Carrier504
D: REFERENCE508
D1: FREQUENCY REFERENCE508
D2: REFERENCE LIMITS514
D3: JUMP FREQUENCY514
D4: FREQUENCY UP/DOWN516
D6: FIELD WEAKENING / FORCING522
D7: OFFSET FREQUENCY522
E: Motor524
E1: V/F Parameter Motor 1524
E2: Motor 1 Parameters531
E3: V/F Parameter Motor 2534
E4: Motor 2 Parameters536
E5: Pm Motor Settings538
E9: Simple Vector Settings541
F: Options544
F1: Encoder544
F6: Communications, F7: Ethernet546
Gateway Mode547
H: Terminals566
H1: Digital Inputs566
MFDI Setting Values569
Run Command570
Jog Reverse572
Field Weakening579
H2: Digital Outputs587
MFDO Setting Value595
Zero Speed597
Timer Output605
Maintenance608
H3: Analog Inputs609
MFAI Setting Values614
H4: Analog Outputs619
H5: Modbus Ports621
H6: Pulse Input Output625
H7: Virtual Input Output628
L: Protection632
L1: Motor Protection632
L2: Power Loss Ride through638
L3: Stall Prevention648
L4: Speed Detection657
L5: Fault Restart659
L6: Torque Detection661
Parameter Settings661
L7: Torque Limit666
L8: Drive Protection669
N: SPECIAL676
N1: HUNTING PREVENTION676
N2: AFR - AUTO FREQ REGULATION677
N3: HIGHSLIP/OVEREXCITATION BRAKE678
High Slip Braking (HSB)678
N5: FEED FORWARD CONTROL681
N6: ONLINE TUNING684
N7: SIMPLE VECTOR TUNING684
N8: PM MOTOR CONTROL TUNING686
Na: PM MOTOR CONTROL TUNING693
12.10 O: KEYPAD695
O1: KEYPAD DISPLAY695
O2: KEYPAD OPERATION702
O3: COPY FUNCTION706
O4: MAINTENANCE MONITORS707
O5: DATA LOGGER710
12.11 T: Autotuning716
T0: Tune Mode716
T1: Induction Motor716
T2: Pm Motor719
T3: Asr721
T4: Simple Vector721
Glossary725
Index726
Revision History734

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Omron Q2V A Series Specifications

General

Brand	Omron
Model	Q2V A Series
Category	Inverter
Language	English

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