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Sure Sort™ Operator Manual
OPEX Corporation
5.3.3. Safety-Related jams
Stacker Section 200-
Side E-Stop Pressed
Occurs if one of the Emergency Stop (E-Stop)
switches on the 200 side of the machine have been
pressed.
Unexpected
Delivery
Occurs when a piece is delivered to a bin without
going through all the checks and processes that it is
supposed to go through before delivery. This may be
that the proper sensors on the iBOT were not tripped,
or that the iBOT did not deliver the correct message to
the Real-Time Controller.
Unknown Jam or
Unknown Reason
Jam
An Unknown Reason jam occurs if the Real-Time
Controller signals a jam that the Host is not familiar
with. This could occur, for example, if the Controller
software has been upgraded, but the Host software
has not.
Unload Sensor
Blocked Jam
Occurs when an iBOT is at the destination bin of the
piece it is carrying, but is unable to deliver it into the
bin.
Wireless COM
Failure
A wireless com failure will occur when the controller is
unable to communicate with one or more iBOTs at the
start of a run.
Jam message Description
Jam message Description
Guardian Activated
Occur when an unexpected situation happens in the
iBOT’s Guardian module. This is a level 1 jam and will
only be cleared when a valid reset is done.
Guardian Analog
out of Range
This jam indicates that one of the processors on the
safety module has detected an invalid voltage on the
other processor. This is a level 2 jam.
Guardian Brake
Control Failure
This jam indicates that a fault has been detected by
the monitor of the brake control circuit. This is a level 2
jam.

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