EasyManua.ls Logo

Opex Sure Sort - User Manual

Default Icon
332 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
© 2017 - 2019 OPEX
®
Corporation
Wszelkie prawa zastrzezone. Ten dokument jest dostarczany przez firme OPEX do wykorzystania przez jej
klientów, partnerów i dealerów. Zadna czesc tych materialów nie moze byc powielana, publikowana lub
przechowywana w bazie danych lub systemie wyszukiwania, czy w inny sposób niezgodny z przeznaczeniem bez
wyraznej pisemnej zgody OPEX Corporation.
Pazdziernika 2019
Sure Sort™ Instrukcja operatora
OSTRZEŻENIE
Przed przystąpieniem do obsługi opisywanego urządzenia należy
dokładnie przeczytać tę instrukcję. Zachować aktualną kopię instrukcji w
celach informacyjnych.
9166900OM-PL Wersja 19-08
Tłumaczenie instrukcji oryginalnej
Sure Sort™

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Opex Sure Sort and is the answer not in the manual?

Summary

1. Introduction

1.1. About This Manual

Explains the manual's content, intended audience, and structure.

1.1.1. Manual Navigation Aids

Details how to navigate the manual using links, bookmarks, and software.

1.1.2. Safety Message Conventions

Explains the meaning of safety hazard symbols and conventions used.

2. Safety

2.1. Introduction

Introduces the safety information relevant to operating and maintaining the OPEX equipment.

2.2. Safety Guidelines

Provides essential safety guidelines to be observed when working with the equipment.

2.3. Machine Labels

Identifies safety labels located on the machine and their purpose.

2.3.1. Induct Conveyor Module Labels

Details safe use notice labels on the induct conveyor module.

2.3.1.3. Arc Flash and Shock Hazard Warning Label

Warns about arc flash and electrical hazards, requiring adherence to standards.

2.3.1.4. Shock Hazard Warning Label

Warns about electrical hazards inside and the need to disconnect power before opening.

2.3.2.1. Shock Hazard Warning Label

Warns about electrical hazards on the return conveyor and need to disconnect power.

2.3.2.2. Pinch Point Caution Label

Warns about pinch hazards at gaps near the conveyor belt.

2.3.4.1. Shock Hazard Warning Label

Warns about electrical hazards on base/stacker modules and need to disconnect power.

2.3.4.2. Falling Hazard Caution Label

Cautions against climbing machine structure due to falling hazard.

2.3.4.3. Crush Hazard Caution Label

Cautions to keep hands away from moving parts due to crush hazard.

2.3.5.2. Shock Hazard Warning Label

Warns about electrical hazards in expansion modules and need to disconnect power.

2.3.5.3. Crush Hazard Caution Label

Cautions to keep hands away from moving parts in expansion modules.

2.3.6.3. iBOT Stored Energy Caution Label

Cautions personnel about stored electrical charge inside the iBOT module.

2.3.6.4. iBOT Chemical Hazard Label

Cautions personnel about hazardous substance contained inside the iBOT module.

2.4. Emergency Stops and Interlock Switches

Describes emergency stop buttons and door interlocks for machine safety.

2.4.1. Emergency Stop Buttons (E-Stops)

Explains the function and location of emergency stop buttons.

2.4.1.1. Restarting the Machine After an E-Stop Event

Procedure for safely restarting the machine after an emergency stop.

2.4.2. Interlock System

Explains the safety door interlock system that stops the machine when doors open.

2.6. Lockout-Tagout (LOTO) Procedures

Details the safety procedure for shutting down and locking out the machine.

2.6.3. LOTO - Machine Maintenance and Repair

Procedure for shutting down and locking out the Sure Sort for maintenance.

2.6.4. Fully De-energizing AC Power (Plug-in Machines)

Procedure for de-energizing plug-in machines using lockout devices.

2.6.5. Fully De-energizing AC Power (Hard-Wired Machines)

Procedure for de-energizing hard-wired machines by locking out main disconnect.

2.6.6. LOTO - Clearing Jams and Removing iBOTs

Procedure for clearing jams and removing iBOTs safely with lockout.

2.6.7. Restoring the Machine to Normal Operation

Procedure to return the machine to normal operation after maintenance or jam clearing.

2.8. Personal Protective Equipment

Recommends specific PPE for operator safety based on Arc Flash Category 1.

3. Overview

3.1. System Overview

Provides a general overview of the Sure Sort system and its main components.

3.2. Options and Configurations

Details the available options and configurations for the Sure Sort system.

3.2.1. Base Configuration

Lists the components included in the standard Sure Sort base system.

3.2.2. Options

Lists optional enhancements such as barcode tunnels and return conveyors.

3.3. How Sure Sort Works

Explains the operational workflow of the Sure Sort system.

3.3.1. OPEX Host Software

Describes the operator's main interface for system control and job management.

3.3.2. OPEX Induct ELC

Explains the ELC application's role in interfacing with WMS and host software.

3.3.3. The Optional OPEX Barcode Tunnel

Details the functionality of the optional barcode scanning tunnel.

3.4. Specifications

Provides technical specifications for the Sure Sort system.

3.4.1. Basic Configuration

Lists dimensions and electrical requirements for the base system configuration.

3.4.4. Module Dimensions

Provides detailed dimensions and weights for various machine modules.

3.4.5. Environmental Specifications

Details agency approvals, noise levels, operating temperatures, and humidity.

3.5. Equipment Layout and Required Floor Space

Shows the system footprint and required space with dimensions.

3.6. Electrical Requirements - North American

Specifies the electrical power requirements for North American installations.

3.7. Electrical Requirements - Europe (EU)

Specifies the electrical power requirements for European (EU) installations.

3.8. Electrical Requirements - Japan

Specifies the electrical power requirements for Japanese installations.

3.9.1. FCC Information; Informations FCC

Provides FCC compliance information and operating conditions for the wireless transceiver.

3.10.1. Standards That Equipment Was Evaluated Against

Lists the standards used for evaluating the Sure Sort equipment.

3.11. Equipment Serial Number Locations

Shows where to find machine and iBOT serial numbers for support.

4. Operation

4.1. Overview

Provides an overview of the operator station and system accessibility.

4.1.1. Order of Operation

Details the step-by-step process for inducting and sorting items.

4.1.2. Turning the Power On;Off

Instructions for powering the machine on and off, including UPS and computer startup.

4.1.3. Logging in to the Host Software

Steps to launch and log into the Sure Sort Host software.

4.1.4. Navigating the Host Software

Explains how to navigate the Host software interface using menus and tabs.

4.1.5. Run Screen Details

Details the main components and functions of the Run screen for job management.

4.1.6. Information Tabs

Provides information on machine performance during a run via various tabs.

4.1.6.1. Overview Tab

Displays general job statistics like run time, idle time, and item counts.

4.1.6.2. Jams Tab

Lists jams that have occurred during the current run, including time and count.

4.1.6.3. iBOTs Tab

Provides information on active iBOT status, power level, and destination.

4.1.6.4. ELC Tab

Shows the status of the ELC interface, indicating connectivity and function.

4.1.7. Clearing Jams

Explains how to identify and clear common jams and issues.

4.1.7.1. Load Failure Jams

Describes jams caused by items not arriving on iBOTs correctly or on time.

4.1.7.2. Missed;Blocked Sensor Jams

Describes jams caused by missed or blocked sensors preventing item processing.

4.1.7.3. iBOT Cannot Deliver Jams

Describes jams when an iBOT cannot deliver an item to a bin due to bin issues.

4.1.7.4. iBOT Failed to Unload Jam

Describes jams when an iBOT fails to unload an item into the bin due to obstruction.

4.2. Product-Related Jams

Lists other possible causes of jams related to product handling or packaging.

4.3. Toggling Between the Host & InductELC Software

Explains how to switch between the Host and InductELC software applications.

5. Statistics

5.1. Overview

Provides an overview of the statistics available for system job runs.

5.2. Creating Reports

Explains how to generate and export statistics reports.

5.2.1. Setting the Time Range

Allows selection of a time range for generating statistics reports.

5.3. Reject and Jam Definitions

Defines various reject and jam codes and their meanings.

5.3.1. Rejects

Lists and defines reject messages originating from ELC and Host systems.

5.3.1.1. ELC Rejects

Defines ELC-specific reject messages and their causes.

5.3.1.2. Host Rejects

Defines Host-specific reject messages and their causes.

5.3.2. Jams

Lists and defines various jam messages and their causes.

5.3.3. Safety-Related Jams

Lists and defines jams that impact system safety.

G. Glossary

G.1. List of Acronyms

Alphabetical list of acronyms used throughout the documentation.

G.2. List of Terms

Alphabetical list of terms and concepts used in the documentation.

Opex Sure Sort Specifications

General IconGeneral
Throughput45, 000 pieces per hour
DimensionsVaries by model
WeightVaries by model
Power SupplyVaries depending on configuration
Item SizeVaries by model
Item WeightVaries by model
Sort DestinationsUp to 100
Weight CapacityVaries by model
Power RequirementsStandard electrical outlet
Output BinsVaries by model

Related product manuals