Service Manual
Manufactured by Bersch & Fratscher GmbH
2
version 10/2008
OPTIMA 2100
Table of contents
1. INTENDEND USE......................................................................................................................................................... 3
2. SAFETY REFERENCES ............................................................................................................................................. 3
2.1. S
AFETY REFERENCES FOR THE OPERATOR ........................................................................................................... 3
2.1.1 Qualification of the personnel ................................................................................................................. 3
2.1.2 Security of the working environment..................................................................................................... 3
2.2 S
AFETY REFERENCES FOR THE OPERATORS ......................................................................................................... 3
2.2.1 Safe handling of OPTIMA paint spray guns ......................................................................................... 4
2.2.2 Grounding.......................................................................................................................................................
2.2.3 Material-and air hoses ............................................................................................................................... 4
2.2.4 Cleaning ........................................................................................................................................................ 4
2.2.5 Handling liquids, lacquer and colors .......................................................................................................
2.3 A
DHESION................................................................................................................................................................
3. CONNECTED LOADS................................................................................................................................................. 5
4. MATERIAL CONSUMPTION AND THROUGHPUT VALUES .............................................................................. 5
5. AIR CONSUMPTION ................................................................................................................................................... 5
6. DESCRIPTION OF FUNCTION.................................................................................................................................. 6
7. START-UP..................................................................................................................................................................... 6
8. OPERATION ................................................................................................................................................................. 6
8.1
AIR CONNECTION.................................................................................................................................................... 6
8.2 PAINT CONNECTION..................................................................................................................................................
8.3 O
PERATION OF THE HIGH PRESSURE SPRAY GUN ....................................................................................................
8.4 F
LAT JET REGULATION .......................................................................................................................................... 6
8.5 TRIGGER FORCES ....................................................................................................................................................
8.6 R
OUND JET REGULATION ....................................................................................................................................... 7
8.7 ADJUSTMENT OF ATOMIZER AIR CAP ........................................................................................................................
8.8
PAINTING DISTANCE AND SPRAY GUN GUIDANCE .....................................................................................................
8.8.1 Atomizer air cap adjust.............................................................................................................................. 7
8.8.2 Spray gun guidance ................................................................................................................................... 7
8.9 F
ILTER SELECTION................................................................................................................................................. 8
8.10 A
DJUSTMENT OF PRE-AIR ...................................................................................................................................... 8
9. MAINTENANCE............................................................................................................................................................ 8
9.1 CLEANING.............................................................................................................................................................. 8
9.2 C
LEANING OF THE NOZZLE .................................................................................................................................... 8
9.3 CLEANING OF THE FILTER ...................................................................................................................................... 8
9.4 L
UBRICATION......................................................................................................................................................... 8
10. REPLACEMENT OF PARTS................................................................................................................................. 8
10.1 P
AINT NEEDLE ....................................................................................................................................................... 8
10.2 N
EEDLE SEAL- INVERTED CUP SEAL 1248-10 DEFECTIVELY ................................................................................ 9
10.3 V
ALVE SEAL........................................................................................................................................................... 9
10.4 C
HANGE OF COMPLETE NOZZLE SET 001248-U8 ................................................................................................. 9
10.5 G
ASKET DEFECTIVELY – SEAL RETAINING SCREW 001248-U5 ............................................................................ 9
11. POSITIVE PRESSURE........................................................................................................................................... 9
12. WORKSTATION RELATED SOUND PRESSURE LEVEL .............................................................................. 9
13. DISPOSAL ............................................................................................................................................................. 10
14. TROUBLE POSSIBILITIES ................................................................................................................................. 10
15. AVAILABLE ACCESSORIES ORDER NUMBER ........................................................................................... 10
16. DECLARATION OF CONFORMITY................................................................................................................... 11
17. DECLARATION OF GUARANTEE ........................................................................................................................
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