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Optima 2100 - User Manual

Optima 2100
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Manufactured by Bersch & Fratscher GmbH
1
OPTIMA 2100
OPTIMA 2100
Professional Air Combi Paint Spray Gun
Air
Combi
Version 10/2008
Technical
Service Manual
II 2G X
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Summary

INTENDED USE

SAFETY REFERENCES

SAFETY REFERENCES FOR THE OPERATOR

General safety instructions for the operator to prevent injury.

Qualification of the personnel

Specifies that only trained personnel can operate or repair the equipment.

Security of the working environment

Ensuring a clean, well-lit, and hazard-free work area.

SAFETY REFERENCES FOR THE OPERATORS

Detailed safety instructions for operating the spray gun.

Safe handling of Optima paint spray guns

Essential procedures for safe operation and maintenance of the spray gun.

Grounding

Critical safety measure to prevent sparks and flames from static electricity.

Material- and air hoses

Guidelines for selecting and using appropriate hoses for operation.

Cleaning

Procedures and precautions for cleaning the spray gun after use.

Handling liquids, lacquers and colours

Safe handling of paints, solvents, and cleaning agents used with the gun.

ADHESION

Disclaimer on liability for damages from unintended or improper use.

CONNECTED LOADS

MATERIAL CONSUMPTION AND THROUGHPUT VALUES

AIR CONSUMPTION

DESCRIPTION OF FUNCTION

START-UP

OPERATION

AIR CONNECTION

Instructions for connecting the air supply to the spray gun.

PAINT CONNECTION

Guidance on connecting the material (paint) supply hose.

OPERATION OF THE HIGH PRESSURE SPRAY GUN

Step-by-step process for operating the spray gun, including trigger use.

FLAT JET REGULATION

How to adjust the spray pattern for flat jet application.

TRIGGER FORCES

Details on adjusting the trigger spring force and pressure adaptation.

ROUND JET REGULATION

How to adjust the spray pattern for round jet application.

ADJUSTMENT OF ATOMIZATION AIR CAP

Procedure for positioning and securing the atomization air cap.

PAINTING DISTANCE AND SPRAY GUN GUIDANCE

Best practices for spray gun positioning and distance from the surface.

FILTER SELECTION

Guidance on selecting the appropriate filter mesh size for the nozzle.

ADJUSTMENT OF PRE-AIR

Steps to adjust the pre-air flow for optimal spraying.

MAINTENANCE

CLEANING

Procedures for cleaning the spray gun immediately after use or interruptions.

CLEANING OF THE NOZZLE

Detailed steps for cleaning the nozzle assembly.

CLEANING OF THE FILTER

Instructions for cleaning the internal filter to prevent blockages.

LUBRICATION

Recommends regular lubrication of moving parts with specific lubricants.

REPLACEMENT OF PARTS

PAINT NEEDLE

Step-by-step instructions for replacing the paint needle.

NEEDLE SEAL - INVERTED CUP SEAL NO. 1248 - 10 DEFECTIVELY

Detailed procedure for replacing the needle seal and associated components.

VALVE SEAL

Instructions for replacing the valve seal component.

CHANGE OF COMPLETE NOZZLE SET NO. 1248 - U8

Process for replacing the entire nozzle set assembly.

GASKET DEFECTIVELY - SEALING RETAINING SCREW COMPLETE NO. 1248 - U5

Steps for replacing a specific gasket and retaining screw.

POSITIVE PRESSURE

WORKSTATION RELATED SOUND PRESSURE LEVEL

DISPOSAL

TROUBLE POSSIBILITIES

Decrease in paint flow when spraying:

Troubleshooting steps for reduced paint flow during spraying.

Irregular jet:

Identifying causes and solutions for an irregular spray pattern.

Spray gun still sprays when closing:

Resolving issues where the gun continues to spray after the trigger is released.

Spray gun leaks paint on needle seal:

Fixing paint leaks occurring at the needle seal area.

Spray gun is blowing:

Diagnosing and resolving problems related to the spray gun "blowing".

Spray gun has no or to little pre-air:

Addressing issues with insufficient or absent pre-air flow.

AVAILABLE ACCESSORIES

DECLARATION OF CONFORMITY

DECLARATION OF GUARANTEE

Summary

INTENDED USE

SAFETY REFERENCES

SAFETY REFERENCES FOR THE OPERATOR

General safety instructions for the operator to prevent injury.

Qualification of the personnel

Specifies that only trained personnel can operate or repair the equipment.

Security of the working environment

Ensuring a clean, well-lit, and hazard-free work area.

SAFETY REFERENCES FOR THE OPERATORS

Detailed safety instructions for operating the spray gun.

Safe handling of Optima paint spray guns

Essential procedures for safe operation and maintenance of the spray gun.

Grounding

Critical safety measure to prevent sparks and flames from static electricity.

Material- and air hoses

Guidelines for selecting and using appropriate hoses for operation.

Cleaning

Procedures and precautions for cleaning the spray gun after use.

Handling liquids, lacquers and colours

Safe handling of paints, solvents, and cleaning agents used with the gun.

ADHESION

Disclaimer on liability for damages from unintended or improper use.

CONNECTED LOADS

MATERIAL CONSUMPTION AND THROUGHPUT VALUES

AIR CONSUMPTION

DESCRIPTION OF FUNCTION

START-UP

OPERATION

AIR CONNECTION

Instructions for connecting the air supply to the spray gun.

PAINT CONNECTION

Guidance on connecting the material (paint) supply hose.

OPERATION OF THE HIGH PRESSURE SPRAY GUN

Step-by-step process for operating the spray gun, including trigger use.

FLAT JET REGULATION

How to adjust the spray pattern for flat jet application.

TRIGGER FORCES

Details on adjusting the trigger spring force and pressure adaptation.

ROUND JET REGULATION

How to adjust the spray pattern for round jet application.

ADJUSTMENT OF ATOMIZATION AIR CAP

Procedure for positioning and securing the atomization air cap.

PAINTING DISTANCE AND SPRAY GUN GUIDANCE

Best practices for spray gun positioning and distance from the surface.

FILTER SELECTION

Guidance on selecting the appropriate filter mesh size for the nozzle.

ADJUSTMENT OF PRE-AIR

Steps to adjust the pre-air flow for optimal spraying.

MAINTENANCE

CLEANING

Procedures for cleaning the spray gun immediately after use or interruptions.

CLEANING OF THE NOZZLE

Detailed steps for cleaning the nozzle assembly.

CLEANING OF THE FILTER

Instructions for cleaning the internal filter to prevent blockages.

LUBRICATION

Recommends regular lubrication of moving parts with specific lubricants.

REPLACEMENT OF PARTS

PAINT NEEDLE

Step-by-step instructions for replacing the paint needle.

NEEDLE SEAL - INVERTED CUP SEAL NO. 1248 - 10 DEFECTIVELY

Detailed procedure for replacing the needle seal and associated components.

VALVE SEAL

Instructions for replacing the valve seal component.

CHANGE OF COMPLETE NOZZLE SET NO. 1248 - U8

Process for replacing the entire nozzle set assembly.

GASKET DEFECTIVELY - SEALING RETAINING SCREW COMPLETE NO. 1248 - U5

Steps for replacing a specific gasket and retaining screw.

POSITIVE PRESSURE

WORKSTATION RELATED SOUND PRESSURE LEVEL

DISPOSAL

TROUBLE POSSIBILITIES

Decrease in paint flow when spraying:

Troubleshooting steps for reduced paint flow during spraying.

Irregular jet:

Identifying causes and solutions for an irregular spray pattern.

Spray gun still sprays when closing:

Resolving issues where the gun continues to spray after the trigger is released.

Spray gun leaks paint on needle seal:

Fixing paint leaks occurring at the needle seal area.

Spray gun is blowing:

Diagnosing and resolving problems related to the spray gun "blowing".

Spray gun has no or to little pre-air:

Addressing issues with insufficient or absent pre-air flow.

AVAILABLE ACCESSORIES

DECLARATION OF CONFORMITY

DECLARATION OF GUARANTEE

Optima 2100 Specifications

General IconGeneral
BrandOptima
Model2100
CategoryPaint Sprayer
LanguageEnglish