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Optimum OPTimill MH 35G User Manual

Optimum OPTimill MH 35G
86 pages
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GB
Operating Manual
Version 1.1.0
Milling machine
Part no. 3338165
Part no. 3338170

Table of Contents

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Optimum OPTimill MH 35G Specifications

General IconGeneral
BrandOptimum
ModelOPTimill MH 35G
CategoryPower Tool
LanguageEnglish

Summary

1 Safety

1.1 Rating Plates

Displays machine identification, serial number, and technical specifications.

1.2 Safety Instructions and Hazard Classification

Explains hazard classifications, warning symbols, and safety pictograms.

1.3 Intended Use and Misuse

Defines intended use and details foreseeable misuse to prevent accidents.

1.5 Potential Machine Dangers

Outlines inherent dangers and risks associated with operating the milling machine.

1.6 Operator Qualification and Obligations

Specifies required qualifications, training, and responsibilities for personnel.

1.7-1.13 Operational Safety Measures

Covers user positions, general safety, devices, checks, PPE, and shutdown procedures.

1.14-1.17 Handling, Electrical, and Inspection Safety

Safety for lifting, symbols, electrical systems, and inspection schedules.

2 Technical Specifications

2.1-2.3 Machine Data

Details electrical connection, milling capacity, and spindle seat specifications.

2.4-2.12 Detailed Machine Specs

Specs for drill-mill head, table, dimensions, work area, speeds, environment, materials, emissions, tools.

3 Machine Setup and Commissioning

3.1 Transport and Installation Notes

Safety guidelines for transporting, installing, and handling the machine.

3.2 Unpacking and Site Requirements

Procedures for unpacking and preparing the installation site.

3.3 Lifting and Assembly

Instructions for safely lifting and assembling the machine onto its foundation.

3.4 Dimensions and Balance Point

Provides detailed dimensions and center of gravity for machine placement.

3.5 First Commissioning and Lubrication

Steps for initial startup, oil filling, and initial lubrication.

3.6 Cleaning and Lubrication

Procedures for cleaning the machine and lubricating exposed parts.

3.7 Electrical Connection Safety

Guidelines for electrical hookup, safety devices, and protection against shock currents.

4 Operation

4.1 Control Panel and Indicators

Overview of the control panel, buttons, displays, and levers for machine operation.

4.2-4.6 Operational Safety and Procedures

Essential safety conditions, start-up, shutdown, and emergency stop procedures.

4.7 Speed Settings and Tables

Details speed settings, gear stages, and provides speed tables.

4.8 Spindle Rotation and Feed Control

Managing spindle direction, feed mechanisms, and workpiece movement.

4.9-4.11 Machining Operations

Detailed steps for quill feed, tapping, and tool insertion/removal.

4.12 Workpiece Clamping and Head Swiveling

Securing workpieces and adjusting the milling head angle.

5 Maintenance

5.1 Maintenance Safety

Essential safety measures before starting any maintenance or repair work.

5.2 Routine Inspection and Lubrication

Scheduled checks, lubrication points, and intervals for machine upkeep.

5.3 Repair and Service

Information on seeking assistance from customer service technicians for repairs.

6 Spare Parts and Diagrams

6.1-6.3 Ordering Parts and Service

Information on how to order spare parts and contact service.

6.4-6.13 Component Diagrams and Lists

Exploded views and part lists for machine components.

7 Electrical Diagrams

7.1 MH35G Wiring Diagrams

Electrical schematics for the MH35G model, including integrated tool control.

7.2 MH35V Wiring Diagram

Electrical schematic for the MH35V model.

8 Malfunctions

8.1 Milling Machine Malfunctions

Common problems, their causes, and suggested solutions for troubleshooting.

9 Appendix

9.1 Copyright and Manual Changes

Legal notices and revision history for the operating manual.

9.2 Technical Glossary

Definitions of key technical terms used in the manual.

9.3 Disposal, Storage, and Warranty

Covers warranty, disposal of machine/fluids/packaging, and storage guidelines.

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