Version 1.0.1 dated 2017-11-16 Page 2 Translation of the original instructions
TX6222GB
OPTIMUM
MASCHINEN - GERMANY
®
Table of contents
1 Safety
1.1 Type plate..................................................................................................................................................... 7
1.2 Safety instructions (warning notes)............................................................................................................... 8
1.2.1 Classification of hazards ................................................................................................................. 8
1.2.2 Other pictograms ............................................................................................................................. 8
1.3 Intended use ................................................................................................................................................. 9
1.4 Reasonably foreseeable misuses............................................................................................................... 10
1.4.1 Avoiding misuse ............................................................................................................................ 10
1.5 Potential dangers that can be caused by the lathe..................................................................................... 10
1.6 Qualification of personnel ........................................................................................................................... 11
1.6.1 Target group .................................................................................................................................. 11
1.6.2 Authorized persons ....................................................................................................................... 12
1.6.3 Obligations of the operating company ........................................................................................... 12
1.6.4 User's obligations .......................................................................................................................... 12
1.6.5 Additional requirements regarding the qualification ...................................................................... 12
1.7 Operator positions ...................................................................................................................................... 13
1.8 Safety measures during operation.............................................................................................................. 13
1.9 Safety devices ............................................................................................................................................ 14
1.9.1 Lockable main switch .................................................................................................................... 14
1.9.2 Emergency stop switch ................................................................................................................. 14
1.9.3 Protective cover of the headstock ................................................................................................. 15
1.9.4 Protective covers of drive .............................................................................................................. 15
1.9.5 Lathe chuck protection with position switch .................................................................................. 15
1.9.6 Chip guard shield .......................................................................................................................... 15
1.9.7 Prohibition, warning and mandatory signs .................................................................................... 15
1.10 Safety check ............................................................................................................................................... 15
1.11 Personal protective equipment ................................................................................................................... 17
1.12 Safety during operation............................................................................................................................... 17
1.13 Safety during maintenance......................................................................................................................... 18
1.13.1 Disconnecting and securing the lathe ........................................................................................... 18
1.13.2 Using lifting equipment .................................................................................................................. 18
1.13.3 Mechanical maintenance work ...................................................................................................... 18
1.14 Accident report............................................................................................................................................ 18
1.15 Electronics .................................................................................................................................................. 19
1.16 Inspection deadlines................................................................................................................................... 19
2 Technical specification
2.1 Electrical connection................................................................................................................................... 20
2.2 Power.......................................................................................................................................................... 20
2.3 Work areas ................................................................................................................................................. 20
2.4 Work area ................................................................................................................................................... 20
2.5 Headstock................................................................................................................................................... 20
2.6 Feeds and pitches ...................................................................................................................................... 20
2.7 Slides.......................................................................................................................................................... 21
2.8 Tailstock...................................................................................................................................................... 21
2.9 Steady and follow rest ................................................................................................................................ 21
2.10 Coolant equipment...................................................................................................................................... 21
2.11 Dimensions................................................................................................................................................. 21
2.12 Environmental conditions............................................................................................................................ 21
2.13 Operating material ...................................................................................................................................... 21
2.14 Spindle seat................................................................................................................................................ 22
2.15 Emissions ................................................................................................................................................... 22
3 Delivery, interdepartmental transport, unpacking
3.1 Delivery....................................................................................................................................................... 23
3.2 Interdepartmental transport ........................................................................................................................ 23
3.3 Unpacking................................................................................................................................................... 24
3.4 Lifting the machine...................................................................................................................................... 24