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Optimum OPTiturn TM 4010 User Manual

Optimum OPTiturn TM 4010
118 pages
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GB
OPTIMUM
MASCHINEN - GERMANY
Operating Manual
Version 1.0.1
Lathe
Part no. 3403040
3403045

Table of Contents

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Optimum OPTiturn TM 4010 Specifications

General IconGeneral
Swing over bed400 mm
Center height200 mm
Distance between centers1000 mm
Max turning length940 mm
Bed width250 mm
Spindle bore52 mm
Spindle taperMT5
Spindle speed range40 - 2000 rpm
Number of spindle speeds12
Tailstock quill taperMT3
Tailstock quill travel120 mm
Voltage400 V

Summary

1 Safety

1.1 Type Plates

Identifies machine variants and key specifications.

1.2 Safety Instructions & Hazards

Explains hazard classification, pictograms, and warning signs.

1.3 Intended Use & Misuse

Defines proper application and outlines foreseeable misuses.

1.4 Personnel Qualification & Safety Measures

Details personnel requirements and operational safety precautions.

2 Technical Specification

2.1-2.7 Component Specifications

Covers electrical, motor, headstock, feeds, slides, tailstock, and support accessories.

2.8-2.11 System & Environmental Specs

Details coolant, work area, environmental conditions, and operating materials.

2.13 Dimensions & Installation Plan

Provides overall machine dimensions and installation layout.

3 Delivery, Transport & Installation

3.1-3.2 Unpacking & Delivery Check

Procedures for unpacking and verifying delivered items.

3.3 Transport & Lifting Safety

Safety warnings and methods for moving the machine.

3.4 Installation Site Requirements

Criteria for selecting a suitable installation location.

3.5-3.11 Machine Setup & Commissioning

Covers cleaning, lubrication, electrical connection, and initial startup.

4 Operation

4.1 Control Elements Overview

Identifies and explains machine controls and indicators.

4.2 Operational Safety Rules

General safety precautions during machine operation.

4.3-4.9 Basic Operation Procedures

Covers switching on/off, emergency stop, speed, and turning direction.

4.10-4.16 Machining Operations & Setup

Details feed, thread cutting, tool holding, tailstock, and coolant.

5 Cutting Speeds

5.1 Selecting Cutting Speed

Guidance on choosing appropriate cutting speeds.

5.2 Influences on Cutting Speed

Factors affecting the selection of cutting speed.

5.3 Calculating Required Speed

A practical example for calculating spindle speed.

5.4 Table of Cutting Speeds

Reference tables for cutting speeds based on material and tool.

6 Maintenance

6.1 Maintenance Safety

Safety precautions specific to maintenance and repair tasks.

6.2 Inspection & Maintenance Schedule

Schedule and procedures for regular checks and maintenance.

6.3 Lathe Chuck Maintenance

Specific maintenance for the lathe chuck.

6.4 Repair Services

Information on obtaining repair services.

7 Spare Parts & Diagrams

7.1 Ordering Spare Parts

Information required for ordering spare parts.

7.2-7.3 Electrical & Wiring Diagrams

Reference to electrical parts and wiring diagrams.

7.4-7.32 Exploded Views & Parts Lists

Detailed exploded views and parts lists for various machine components.

8 Malfunctions

9 Appendix

9.1-9.3 Appendix Introduction & Changes

Copyright, glossary, and change information.

9.4 Liability Claims & Warranty

Details on warranty terms and exclusions.

9.5-9.10 End Matter & Disposal

Storage, dismantling, disposal, and product follow-up information.

EC Declaration of Conformity

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