OPTIMUM
MASCHINEN - GERMANY
Version 1.0.1 dated 2018-01-31Page 2 Translation of the original instructions
TM4010 | TM4010DGB
Table of contents
1 Safety
1.1 Type plates ...............................................................................................................................................7
1.2 Safety instructions (warning notes)...........................................................................................................8
1.2.1 Classification of hazards ...............................................................................................................8
1.2.2 Pictograms ....................................................................................................................................8
1.3 Intended use .............................................................................................................................................9
1.4 Reasonably foreseeable misuses...........................................................................................................10
1.4.1 Avoiding misuse ..........................................................................................................................10
1.5 Potential dangers that can be caused by the lathe.................................................................................11
1.6 Qualification of personnel .......................................................................................................................11
1.6.1 Target group................................................................................................................................11
1.6.2 Authorized persons .....................................................................................................................12
1.6.3 Obligations of the operating company.........................................................................................12
1.6.4 User's obligations ........................................................................................................................12
1.6.5 Additional requirements regarding the qualification ....................................................................12
1.7 Operator positions ..................................................................................................................................13
1.8 Safety measures during operation..........................................................................................................13
1.9 Safety devices ........................................................................................................................................13
1.9.1 Lockable main switch ..................................................................................................................14
1.9.2 Emergency-stop mushroom switch .............................................................................................14
1.9.3 Protective cover with interlock switch..........................................................................................14
1.9.4 Lathe chuck protection with position switch ................................................................................14
1.9.5 Chip guard shield ........................................................................................................................15
1.9.6 Prohibition, warning and mandatory signs ..................................................................................15
1.10 Safety check ...........................................................................................................................................15
1.11 Personnel protective equipment .............................................................................................................16
1.12 For your own safety during operation .....................................................................................................16
1.13 Safety during maintenance.....................................................................................................................17
1.13.1 Disconnecting and securing the lathe .........................................................................................17
1.13.2 Using lifting equipment ................................................................................................................17
1.13.3 Mechanical maintenance work ....................................................................................................17
1.14 Accident report........................................................................................................................................18
1.15 Electronics ..............................................................................................................................................18
1.16 Inspection deadlines...............................................................................................................................18
2 Technical specification
2.1 Electrical connection...............................................................................................................................20
2.2 Drive motor power ..................................................................................................................................20
2.3 Headstock...............................................................................................................................................20
2.4 Feeds and pitches ..................................................................................................................................20
2.5 Slides......................................................................................................................................................20
2.6 Tailstock..................................................................................................................................................20
2.7 Steady and follow rest ............................................................................................................................20
2.12 Emissions ...............................................................................................................................................21
2.8 Coolant system .......................................................................................................................................21
2.9 Work area, weights .................................................................................................................................21
2.10 Environmental conditions........................................................................................................................21
2.11 Operating material ..................................................................................................................................21
2.13 Dimensions, installation plan ..................................................................................................................23
3 Delivery, interdepartmental transport, unpacking
3.1 Unpacking the machine ..........................................................................................................................24
3.2 Scope of delivery ....................................................................................................................................24
3.3 Transport ................................................................................................................................................24