EasyManua.ls Logo

Oriental motor K Series - User Manual

Oriental motor K Series
10 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
C
HM-9173-2
竭诚感谢您对东方马达的惠顾。使用前请熟读本产品说明书,
并在对产品知识及安全注意事项熟悉后再开始使用。
阅读后请将本说明书保管在固定场所,以便随时使用。
世界规格品K系列
感应马达
可逆马达
使用说明书
1
〈目录〉
1. 使用须知⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯P.1
2. 货品及品名的确认⋯⋯⋯⋯⋯⋯P.1
3. 安装须知⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯P.2
4. 连接及运转⋯⋯⋯⋯⋯⋯⋯⋯⋯P.3
5. 运转额定时间⋯⋯⋯⋯⋯⋯⋯⋯P.5
6. 过热保护功能⋯⋯⋯⋯⋯⋯⋯⋯P.5
7. 运转异常时的检查事项⋯⋯⋯⋯P.5
1. 使用须知
2. 货品及品名的确认
1.1 使用注意事项
● 请勿在爆炸性环境、易燃性环境、腐蚀性环境及容易沾水的场所或可燃物周围使用。
● 请勿强行弯曲、拉扯或夹住电源电缆线和马达导线。
● 仅限于在等级
机器上使用。
● 将马达安装至机器上时,请装在手碰不到的地方或请接地。
● 安装、连接、检点等作业须由专业技术人员进行。
1.2 运转注意事项
● 马达即使在正常运转状态时,表面温度亦会有超过70℃的现象。
马达运转时,若有靠近马达的可能,请制作如右图之警告标志并贴在清晰可见之处。
● 在检查附过热保护装置(Thermal Protector)马达以及实施其他作业时,务必事先切断电源。
当温度下降到所定标准以下时,过热保护装置会自动感知,马达
则会再起动。
警告标志
2.1 验货
请确认下列物品是否齐全,若有不全或有破损时,请向东方马达株式会社询问。
·马达⋯⋯⋯⋯⋯⋯1台 ·电容器⋯⋯⋯⋯⋯⋯1个(仅单相马达附属)
·电容器套⋯⋯⋯⋯1个(仅单相马达附属) ·本说明书⋯⋯⋯⋯⋯1份
马达按下述规格设计、检查,并已取得各认证机构的认证和中国强制产品认证制度(CCC制度)的认证。认证品名为马达之品名。本系列马达
(除5IK90GU-SWT5IK90A-SWT以外)已取得VDE规格认证。VDE认证仅为马达单体的认证,单相马达则在与电容器搭配使用的状态
下通过EN60950 Annex B.8试验。5IK90GU-SWT5IK90A-SWT已取得DEMKO认证。
*马达符合低电压指令。
●认证规格  UL1004、UL2111、CSA C22.2 No.100、CSA C22.2 No.77、EN60950
、GB12350
●认证机构  UL File No.E64199(6W型)、E64197(25W〜90W型)
VDE,DEMKO,CQC
●适合规格  EN60034-1、EN60034-5、IEC60034-11、IEC60664-1
上述规格所要求的超载运转试验及拘束时的升温试验是按在述状态实施的。
齿轮轴型:附减速机状态。 圆轴型:配装散热板状态。散热板的尺寸、材料如下表。
2
4
5 (40W)
5 (60W, 90W)
115 115
135
135
165
165
200
200
5
马达品名的第一个字母
尺寸(mm)
厚度(mm)
材 料
●设置条件  过电压范围Ⅱ、污染度2、等级Ⅰ机器(适用EN/IEC规格)
因机器而异,若要求值为过电压范围Ⅲ、污染度3时,请将马达收纳于符合IP54规格的保护箱内,并通过绝缘变压
器向马达供给额定电压。
●附属品的规格认证
电容器:UL File No.E83671(CYWT2)
VDE Licence No.114747(仅限于电容器额定电压为450VAC之型号)
电容器套:UL File No.E56078(YDTU2)
(附端子箱型)
English version follows Chinese version

Other manuals for Oriental motor K Series

Question and Answer IconNeed help?

Do you have a question about the Oriental motor K Series and is the answer not in the manual?

Summary

Precautions

Precautions for Installation

Safety guidelines for installing motors in various environments and conditions.

Precautions for Operation

Safety guidelines for operating motors, including temperature warnings and automatic restart.

Checking Package Contents

Checking the Contents

Verifying all received items against the list, contacting office for missing/damaged parts.

Checking Product Name and Capacitor Combination

Confirming the correct motor and capacitor combination upon arrival.

Installation

Mounting the Motor

Instructions for mounting motors, including round shaft, pinion shaft, and fan-cooled types.

Mounting the Capacitor (Single-Phase Motors)

Guidelines for mounting the capacitor, including placement and torque.

Connection and Operation

Connection Method to Terminal Box

Detailed steps for connecting motor wires to the terminal box for different types.

Time Rating

Wiring Diagram

Capacitor Connection (Single-Phase Motors)

Locked Rotor Burnout Protection

Troubleshooting

Summary

Precautions

Precautions for Installation

Safety guidelines for installing motors in various environments and conditions.

Precautions for Operation

Safety guidelines for operating motors, including temperature warnings and automatic restart.

Checking Package Contents

Checking the Contents

Verifying all received items against the list, contacting office for missing/damaged parts.

Checking Product Name and Capacitor Combination

Confirming the correct motor and capacitor combination upon arrival.

Installation

Mounting the Motor

Instructions for mounting motors, including round shaft, pinion shaft, and fan-cooled types.

Mounting the Capacitor (Single-Phase Motors)

Guidelines for mounting the capacitor, including placement and torque.

Connection and Operation

Connection Method to Terminal Box

Detailed steps for connecting motor wires to the terminal box for different types.

Time Rating

Wiring Diagram

Capacitor Connection (Single-Phase Motors)

Locked Rotor Burnout Protection

Troubleshooting

Overview

This document describes the World K Series Induction and Reversible Motors (Terminal Box Type) from Oriental Motor.

Function Description

The World K Series motors are designed for various industrial applications, offering both continuous operation for induction motors and 30-minute rated operation for reversible motors. These motors are equipped with either thermal protection (TP/TP211) or impedance protection (ZP) to prevent burnout due to abnormal heating. The thermal protection system automatically stops the motor when a predetermined temperature is reached and restarts it once the temperature falls to a safe level. Impedance protection increases coil impedance to suppress current input during locked rotor conditions, protecting the motor coil.

The motors are designed to operate in either clockwise (CW) or counter-clockwise (CCW) directions. For single-phase motors, direction is controlled by a switch. For three-phase motors, direction is changed by swapping any two connections between U, V, and W. The rotation direction is defined as viewed from the output shaft side.

Important Technical Specifications

Motor Types and Power: The series includes both induction and reversible motors, available in various power ratings (6W, 25W, 40W, 60W, 90W). Voltage options include:

  • Single-phase: 100V/110V/115V, 200V/220V/230V
  • Three-phase: 200V/220V/230V

Capacitor Specifications (for single-phase motors): Capacitors are supplied with single-phase motors and must be connected as per the wiring diagrams. Capacitance varies by motor model, e.g., CH35FAUL, CH25FAUL, CH08BFAUL, CH80CFAUL, CH110CFAUL, CH200CFAUL, CH280CFAUL for induction motors, and CH45FAUL, CH35FAUL, CH10BFAUL, CH100CFAUL, CH160CFAUL, CH250CFAUL, CH350CFAUL for reversible motors. Capacitor UL File No. E83671 (CYWT2) and VDE Licence No. 114747 (for 450VAC types) are specified.

Thermal Protection:

  • TP/TP211: Activates at 130°C ± 5°C (266°F ± 9°F) and resets at 82°C ± 15°C (180°F ± 27°F).
  • ZP: Impedance protection for locked rotor conditions.

Insulation Class: B

Environmental Conditions:

  • Ambient Temperature: -10°C to +40°C (14°F to 104°F) for most models; -10°C to +50°C (14°F to 122°F) for 100V/200V operation. Avoid freezing.
  • Ambient Humidity: 85% max. (avoid condensation).
  • Altitude: 1,000 meters or less above sea level.
  • Environment: Indoors, free from explosive/flammable/corrosive gases, direct sunlight, dust, water, or oil. Requires good heat dissipation.
  • Overvoltage Category: II
  • Pollution Degree: 2
  • Equipment Class: I (for EN/IEC standard). For Overvoltage Category III and Pollution Degree 3, the motor must be installed in an IP54-compliant cabinet and powered via an isolation transformer.

Mounting Screws and Torque:

  • 2-series motors: M4, 2.0 N·m (20 kgf·cm)
  • 4-series motors: M5, 2.5 N·m (25 kgf·cm)
  • 5-series motors: M6, 3.0 N·m (30 kgf·cm)
  • Capacitor mounting: M4 screws, torque not exceeding 1 N·m (10 kgf·cm).

Cable Specifications (Terminal Box Type):

  • 6W types: Cable diameter 6.8mm to 8.6mm.
  • 25W-90W types: Cable diameter 6.0mm to 12.0mm. Lead wires: 0.2mm² to 4.0mm² (AWG24-12), strip length 8mm.
  • Terminal Box Cover clamping torque: 0.5-0.7 N·m (5-7 kgf·cm).
  • Cable Outlet of Terminal Box Cover clamping torque: 2.5-3.8 N·m (25-38 kgf·cm).
  • Cable Clamp clamping torque: 0.2-0.3 N·m (2-3 kgf·cm).
  • Motor Connecting Terminals clamping torque: 0.5-0.8 N·m (5-8 kgf·cm).

Certifications: UL1004, UL2111, CSA C22.2 No.100, CSA C22.2 No.77, EN60950, GB12350. UL File No. E64199 (6W type), E64197 (25W-90W type). VDE, DEMKO, CQC. Conforms to EN60034-1, EN60034-5, IEC60034-11, IEC60664-1. CE mark conforming to Low Voltage Directives.

Usage Features

Installation: Motors can have either round shafts or pinion shafts. Round shaft motors are mounted directly to a mounting plate using screws, washers, and nuts. Pinion shaft motors are attached to a gearhead (sold separately) using supplied screws, then the gearhead is mounted to the plate. It is crucial to ensure no gaps exist between the motor/gearhead and the mounting plate. For motors with cooling fans, a minimum 10mm (0.4 inches) clearance or a ventilation hole must be provided behind the fan cover to prevent blocking the cooling inlet. Capacitors (for single-phase motors) must be mounted at least 10 cm (3.94 inches) away from the motor to prevent premature aging due to heat.

Wiring: All wire connections, including those between the motor and capacitor, must be insulated. Capacitor caps are provided for insulation. The terminal box allows cable entry from any of its four sides, offering flexibility in positioning. For safety, the motor must be grounded using the grounding terminal inside the terminal box. Ring terminals or fork terminals with insulation are recommended for connecting lead wires.

Operation: Induction motors are rated for continuous operation. Reversible motors have a 30-minute rating, indicated as "30min" on the nameplate. During operation, the motor case temperature can exceed 70°C (158°F). A warning label should be affixed if the motor is accessible during operation. The motor case temperature must not exceed 90°C (194°F) to prevent deterioration of coils and ball bearings. For single-phase induction motors, changing the rotation direction requires the motor to come to a complete stop first; otherwise, the direction may not change or may take a long time to change. The capacitor must remain connected even after the motor has started.

Maintenance Features

Troubleshooting: The manual provides a detailed troubleshooting guide for common issues such as:

  • Motor not rotating or rotating at low speed: Check voltage, wiring connections, load, and capacitor connection (for single-phase motors).
  • Motor rotating incorrectly or improperly: Verify wiring connections and capacitor connection (for single-phase motors).
  • Motor rotating in the wrong direction: Re-check wiring diagram, consider gearhead output shaft rotation (refer to gearhead manual), and ensure correct viewing perspective.
  • Motor becoming extraordinarily hot (case temperature > 90°C): Check voltage, ambient temperature, and capacitor connection (for single-phase motors).
  • Motor making strange noise: Verify correct fastening of motor and gearhead, and ensure the gearhead type matches the motor shaft.

Safety Precautions:

  • Do not use in hazardous environments (explosive, flammable, corrosive gases, or water-prone areas).
  • Avoid strong bending, pulling, or clamping of power cables and motor leads.
  • Only for use in Class I equipment.
  • Ensure the motor is installed in a location where it cannot be touched during operation and is properly grounded.
  • Installation, connection, and inspection must be performed by qualified personnel.
  • Always turn off power before conducting checks or maintenance.
  • Be aware that thermally protected motors can restart automatically once cooled.

The manual emphasizes that any unauthorized reproduction or copying of its contents is prohibited. Specifications and dimensions are subject to change without notice. In case of issues or discrepancies, users are advised to contact Oriental Motor or their nearest dealer.

Oriental motor K Series Specifications

General IconGeneral
BrandOriental motor
ModelK Series
CategoryEngine
LanguageEnglish

Related product manuals