Orion FLEX LPD User Manual

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FLEX

STRETCHWRAPPER

MANUAL

Models

RTA, RTD, HPA, HPD, LPA, LPD

Revision Date - February 15, 2016

Machine Manual

Revision 3.0

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4750 County Road 13 NE

Alexandria, MN 56308

Phone: (901) 888-4170

Toll Free: (800) 333-6556

FAX: (901) 365-1071

Table of Contents

Questions and Answers:

D
davidvalenzuelaAug 14, 2025
What to do if the Orion Stretch Wrapping Systems control panel has no power and the E-stop is flashing?
- J
  Jamie DavidsonAug 14, 2025
  If the control panel has no power and the E-stop is flashing, it indicates that the E-Stop circuit is activated, safety photocells are not aligned, the wiring in the E-stop circuit is compromised or components in the E-Stop circuit have failed. You can try the E-Stop reset sequence: 1. Reset all safety features (close carriage door, latch carriage safety switch bar [RT only]). 2. Pull the E-Stop to the OUT position. 3. Press the Green Start Button. 4. Press the Cycle Reset button on the screen. If the issue persists, re-align photocells with their respective reflectors, then perform an E-Stop Reset. If the issue still persists, refer to the electrical schematic for wiring layout and wire numbers.
Z
Zachary HollowayAug 25, 2025
What causes the Orion FLEX LPD Stretch Wrapping Systems carriage to jam at the top of the mast and not move?
- A
  Amber RoseAug 25, 2025
  If the carriage is jammed at the top of the mast and won't move, it could be due to: * The carriage bottom travel switch did not activate correctly, possibly sticking. Check switch by manually activating (wiggling) the roller tip. If the switch does not activate and release it's input on the PLC correctly, replace the switch. The belt will need to be removed and re-wound correctly. The carriage will need to be brought down manually. * The carriage bottom travel striker is set too low for switch to activate properly. Raise the bottom limit striker so that the carriage travel switch activates it's PLC input before the carriage physically hits the machine's framework. The belt will need to be removed and re-wound correctly. The carriage will need to be brought down manually.
K
Kyle WeeksAug 31, 2025
How do I resolve the issue of no power feed in my Orion FLEX LPD Stretch Wrapping Systems?
- S
  susanbrownAug 31, 2025
  If there's no power feed, it could be due to: * No control power/E-Stop condition. Perform E-Stop reset sequence: Reset all safety features (close carriage door, latch carriage safety switch bar [RT only]), pull E-Stop to the OUT position, press Green Start Button, and press Cycle Reset button on screen. * Incorrect film threading. Compare film with threading diagram on top of carriage. Re-thread film carriage. * Incorrect VFD parameter settings. Review the parameter settings in the VFD. Refer to the supplied VFD Manual for procedure. Refer to the VFD manual and the Orion parameter settings sheet supplied with the machine for maximum frequency settings.
T
tracy07Sep 6, 2025
What causes stored values to revert to zero on Orion Stretch Wrapping Systems?
- R
  Ryan HillSep 6, 2025
  Stored values may revert to zero or unusable settings due to a high voltage spike or voltage brownout below 100 VAC. Remove all household extension cords, move the machine to a different power outlet, and have an electrician verify the site power supply.
C
Claudia HartSep 10, 2025
Why doesn't the turntable stop in the correct position on my Orion FLEX LPD Stretch Wrapping Systems?
- F
  Franklin RobertsSep 10, 2025
  The turntable or tower may not stop in the correct position if: * The turntable end of cycle positioning counter value is set incorrectly. In this case you should refer to the factory default settings value list. * The Slow Down Position for Tower / Turntable Timer is adjusted too high. In this case you should refer to the factory default settings value list. * Table / Tower preset speeds are set incorrectly. In this case you should refer to the factory default settings value list. * Table / Tower deceleration value is set incorrectly. In this case you should refer to the factory default settings value list. * There is a component failure. Check error message on the Table / Tower VFD display. Refer to the supplied VFD user manual for error message. Replace if needed.

Orion FLEX LPD Specifications

General

Brand	Orion
Model	FLEX LPD
Category	Stretch Wrapping Systems
Language	English

Summary

Chapter 1: Introduction and Safety

Safety

Outlines general safety precautions and operational guidelines.

System Safety Recommendations

Specific recommendations for operating and maintaining the system.

Hazard Messages

Explains DANGER, WARNING, CAUTION notations for risk levels.

Operation Safety

Safety precautions for personnel operating the stretchwrapper.

Maintenance Safety

Safety precautions for personnel performing machine maintenance.

Lockout and Tagout Recommendations

Procedures for safely disconnecting power during maintenance.

Pneumatic and Vacuum Systems

Safety precautions for pneumatic/vacuum systems during maintenance.

Installation and First Time Power Up

How to Erect an RTA or RTD Flex Orion

Chapter 3: System Operation

Operating Procedures

Covers fundamental operational steps and system controls.

How to Start and Shut Down Your Wrapping System

Detailed instructions for safely starting and stopping the wrapping system.

Maintenance Prompt

Wrap Setting Screens

Enables adjustment of wrap patterns, speeds, and other settings.

Wrap Settings Screen

Interface for setting top/bottom wraps, carriage speeds, and patterns.

Jogging Screen

Carriage Jog Screen

Recipe Screen

Facilitates quick selection of different wrap recipes.

Machine Settings Screens

Provides access to various machine configuration screens.

Machine Settings Screen

Central screen for accessing all machine setting adjustments.

Main Drive Screen

Allows adjustment of the main drive (turntable/rotary arm) parameters.

Timers Screen

Machine Setup Screen

Used for initial machine configuration and type selection.

Multistretch Settings Screen

Configures multistretch system parameters (e.g., zero trim, gain).

The VFD Parameters Screen

Identifies VFD horsepower and transfers VFD parameters.

Insta-Cut Screen

Dual Turntable Screen

Dual Insta-Cut Screen

S Insta-Cut Screen

Diagnostics Screens

Provides access to screens for system diagnostics and status monitoring.

Diagnostics Screen

Main screen for navigating to various diagnostic functions.

The VFD Diagnostics Screen

HMI Setup

Maintenance Log Screen

Fault History Screen

Information & Alarm Messages

Message Displays

Alarm Displays

Lists critical status messages and operation faults requiring attention.

Chapter 4: Troubleshooting

Troubleshooting

Chart for diagnosing and resolving common machine problems.

Chapter 5: Maintenance

Maintenance

General guidelines and information regarding machine maintenance.

Proximity Sensor Adjustment

Cleaning The Stretch Rollers

Preventative Maintenance Schedule

Outlines preventative maintenance intervals based on usage.

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