EasyManua.ls Logo

Orion FLEX Series - User Manual

Orion FLEX Series
92 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
AG360 Flex
STRETCHWRAPPER
MANUAL
Model
AG 360 RoboWrapper
Revision Date - June 28, 2017
Machine Manual
Revision 1.1
4750 County Road 13 NE
Alexandria, MN 56308
Phone: (901) 888-4170
Toll Free: (800) 333-6556
FAX: (901) 365-1071

Table of Contents

Questions and Answers

  • L
    Lacey JohnsonAug 20, 2025
    What to do if I get an Emergency stop fault (E-3) on my Orion Stretch Wrapping Systems?
    • J
      jacobbakerAug 20, 2025
      If you're experiencing an Emergency Stop fault (E-3) on your Orion Stretch Wrapping Systems, ensure that the Emergency Stop button is not pressed. Also, verify that the carriage door is closed, and confirm that neither the carriage obstacle detection nor the bumper protection has been activated. Additionally, check for any faults in the pre-stretch gate protection proximity circuit and the mid relay.
  • O
    olambertAug 22, 2025
    Why doesn't the battery of my Orion Stretch Wrapping Systems recharge after 8 hours?
    • S
      Sarah ContrerasAug 22, 2025
      If the battery of your Orion Stretch Wrapping Systems does not recharge after 8 hours, check the battery connections. If the batteries still will not recharge, the batteries may need to be replaced.
  • M
    Mark MitchellAug 25, 2025
    What to do if my Orion FLEX Stretch Wrapping Systems has no machine power?
    • J
      Jennifer HumphreyAug 25, 2025
      If your Orion Stretch Wrapping Systems has no power despite being fully charged and having good battery connections, the main breaker could be off. Ensure that the main disconnect is in the on position. To perform a hard reset, turn the main disconnect off, wait 10 seconds, then turn the main disconnect to the on position.
  • A
    Amanda CampbellAug 26, 2025
    Why my Orion FLEX Stretch Wrapping Systems doesn't operate due to safety bumper?
    • J
      Jaime PhillipsAug 26, 2025
      If your Orion Stretch Wrapping Systems does not operate due to the safety bumper, check that the bumper switch is operating properly prior to running for the day, as the bumper stops the machine after hitting an obstacle.
  • F
    fisheramberAug 28, 2025
    Why does my Orion FLEX Stretch Wrapping Systems stop due to obstacle detect limit switch?
    • M
      Mark WeaverAug 28, 2025
      If your Orion Stretch Wrapping Systems stops due to the obstacle detect limit switch, check that the limit switch is operating properly and that the contact is being made when the obstacle detect mechanism is pressed, because the obstacle was detected by the switch.
  • A
    Amanda BallardAug 29, 2025
    What does low voltage alarm (E-2) mean on my Orion Stretch Wrapping Systems?
    • A
      andrewsjosephAug 30, 2025
      If you're getting a low voltage alarm (E-2) on your Orion Stretch Wrapping Systems, it indicates an electricity circuit fault. Check the voltage with a meter.
  • D
    Dustin JacksonAug 31, 2025
    What does cart motor or wiring problem (E-4) mean for Orion FLEX Stretch Wrapping Systems?
    • J
      John OnealAug 31, 2025
      If you're experiencing a cart motor or wiring problem (E-4) with your Orion Stretch Wrapping Systems, it could be due to a pre-stretch cut off or circuit fault. Check for a pre-stretch proximity no signal or circuit fault.
  • S
    Shawna AllenSep 2, 2025
    Why is operation not allowed until carriage door is closed in my Orion Stretch Wrapping Systems?
    • K
      Kevin RodriguezSep 2, 2025
      If operation is not allowed on your Orion Stretch Wrapping Systems until the carriage door is closed, it means the carriage door is not properly latched. Check that the carriage door is closed.
  • W
    williamsonmatthewSep 4, 2025
    What does pre-stretch driven plate fault (E-5) mean on Orion Stretch Wrapping Systems?
    • W
      william01Sep 4, 2025
      If you encounter a Pre-stretch driven plate fault (E-5) on your Orion Stretch Wrapping Systems, it indicates low voltage or signals not being on. Check the pre-stretch driven plate voltage.
  • M
    murillojamieSep 6, 2025
    What does move driven plate fault (E-6) indicate on Orion FLEX?
    • J
      Julia SextonSep 6, 2025
      If you get a Move driven plate fault (E-6) on your Orion Stretch Wrapping Systems, it indicates low voltage or signals not being on. Check the voltage.

Summary

1. Introduction and Safety

Introduction and Manual Overview

Overview of Orion stretch-wrapping equipment and the manual's purpose and structure.

Legal and Warranty Information

Details copyright restrictions and the 1-year warranty coverage for AG360 by Orion stretch wrappers.

Safety Precautions and Procedures

Covers general safety, system, operation, maintenance, hazards, and lockout/tagout procedures.

Installation and Setup Procedures

Guides for initial inspection, unloading, assembly, parameter checks, and first-time power-up.

2. System Description

Machine Specifications

Details technical specifications of the AG 360 RoboWrapper, including load capacity, speed, and power.

Machine Layout Drawings

Provides visual representations of the machine's dimensions and layout.

Machine Component Identification

Identifies and labels the various components of the AG 360 RoboWrapper.

3. System Operation

Basic Operation Procedures

Covers essential procedures like charging, starting, shutting down, and transporting the AG 360 machine.

Film Loading and Adjustment

Instructions for loading film and adjusting the carriage prestretch percentage for optimal wrapping.

Interface Navigation and Screens

Guides for using the HMI interface, including Run, Recipe, and Menu screens for operation.

Machine Settings and Calibration

Procedures for calibrating sensors, adjusting HMI settings, and configuring machine parameters.

4. Troubleshooting

Component Inspections

Guides for inspecting common components like battery connections and electrical disconnects for troubleshooting.

Alarm Message Chart

Details common alarm codes, their faults, and suggested solutions for troubleshooting.

5. Maintenance

General Maintenance Guidelines

Provides general maintenance recommendations and guidance on accessing machine panels.

Component Maintenance Procedures

Details procedures for adjusting lift chain, maintaining raceways, cleaning rollers, and adjusting handle/bumper tension.

6. Electrical Prints and Mechanical Drawings

Electrical Prints

Schematics and wiring diagrams for the AG 360 RoboWrapper's electrical systems.

Mechanical Drawings

Download link for visual representations and diagrams of the machine's mechanical components.

Orion FLEX Series Specifications

General IconGeneral
BrandOrion
ModelFLEX Series
CategoryStretch Wrapping Systems
LanguageEnglish

Related product manuals