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Stretch Wrapping Systems
FLEX Series
Orion FLEX Series User Manual
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Machine Manual
Orion
AG 360 RoboWrapper
Revision 1.1
Electrical Prints an
d Mechanical Drawings
28 June 2017
Page 6-2
Mec
hanical Dr
awings
Download the mechanical
drawings for your machine on the Orion
W
ebpage.
http://www
.orionpackaging.com/land
ing/ag360-manual-download/
91
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1: Introduction and Safety
11
Introduction
11
About this Manual
11
Copyright Notice
12
Flex Series Warranty
12
Safety
13
System Safety Recommendations
13
Operation Safety
14
Maintenance Safety
14
Hazard Messages
15
Lockout and Tagout Recommendations
16
Electrical System
16
Installation and First Time Power up
17
Inspection
17
Unloading
17
Fork Tube Access Locations
17
Machine Installation
18
Assembly Procedure
18
Securing the Lifting Eye Bolt
18
Bolting on the Tower
19
Connecting the Battery Cable
19
Installing the Tension Spring
20
Connecting the Battery Charger
21
Pallet Guide Arm and Sensing Arm Wheel
22
Pallet Guide Arm and Wheel
22
Operating Parameters
23
Checks Prior to Running
23
Chapter 2: System Description
25
Chapter 2: System Description
27
Machine Specifications
27
Machine Layout Drawings
28
Machine Dimensions
28
Machine Layout Drawing
28
Machine Component Identification
29
Chapter 3: System Operation
31
Chapter 3: System Operation
33
Operating Procedures
33
Charging the AG 360
33
Charging Port
33
How to Start and Shut down Your Wrapping System
34
On/ off Key Switch
34
Start and Emergency Stop Switches
34
The Operator Panel
34
Transporting the AG 360
35
When Battery Power Is Present
35
When Battery Power Is Not Present or Safety Switch Active
35
Steering Spring Tension Release
36
Spring Tension Release
36
Aligning the AG 360 with the Pallet
37
Adjusting the Pallet Guide
37
Aligning the AG 360 with a Pallet Instructions
37
Loading the Film
38
Door Latch
38
Film Cling Diagram
39
Carriage Prestretch Adjustment
40
Removing the Pre-Stretch Cover
40
High and Low Ratio Adjustment
40
Safety Line on Safety Lock
41
Pre-Stretch Ratio Indicator Light
41
Universal Go-To Buttons
42
Run Screens
43
Run Screen
43
The Run Screen
43
Recipe Screens
45
Recipe Screen
45
The Recipe Screen
45
Recipe Select Screen
47
User Setting Screens
48
Wrap Settings Screen
48
The Wrap Settings Screen
48
Menu Screens
50
Menu Screen
50
The Menu Screen
50
Jogging Screen
51
The Jogging Screen
51
Production Data Screen
52
The Production Data Screen
52
Tension Sensor Calibration Screen
53
The Tension Sensor Calibration Screen
53
Diagnostics Screen
54
The Diagnostics Screen
54
The Inputs Status Screen
55
The Inputs Screen
55
The Manual Screen
56
Fault History Screen
57
The Fault History Screen
57
HMI Setup
58
Battery Settings Screen
59
The Battery Settings Screen
59
Machine Settings Screens
60
Machine Settings Screen
60
The Machine Settings Screen
60
Chapter 4: Troubleshooting
65
Component Inspections
65
Battery Connections
65
Right Side Battery Connections
65
Left Side Battery Connections
65
Main Breaker Electrical Disconnect/ Hard Reset
66
Opening the Panel
66
Main Disconnect
66
Side Panel Interlock Switch
67
Handle Proximity Switch
67
Carriage Obstacle Detect Limit Switch
68
Film Carriage Door Switch
68
Obstacle Detect Limit Switch
68
Safety Bumper
69
Transmission Engage/ Disengage
69
Alarm Message Chart
70
Chapter 5: Maintenance
75
Maintenance Recommendations
75
Opening Control Panels and Covers
75
Battery Cover Handles
75
Opening the Panel
75
Left Side Electrical Enclosure
76
Left Side Enclosure
76
Right Side Enclosure
76
Back of HMI
77
Charging and Indicator Connectors on Door
77
Charging Connector and Indicator Connections
77
HMI Back Panel
77
Carriage Lift Chain Adjustment
78
Chain Maintenance
78
Tower Raceways Maintenance
78
Cleaning the Stretch Rollers
79
Steering Handle Tension Adjustment
80
Bumper Tension Adjustment
80
Chapter 6: Electrical Prints and Mechanical Drawings
81
Electrical Prints
83
Mechanical Drawings
92
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Orion FLEX Series Specifications
General
Brand
Orion
Model
FLEX Series
Category
Stretch Wrapping Systems
Language
English
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