Orion FLEX HPD User Manual

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FLEX

STRETCHWRAPPER

MANUAL

Models

RTA, RTD, HPA, HPD, LPA, LPD

Revision Date - February 15, 2016

Machine Manual

Revision 3.0

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4750 County Road 13 NE

Alexandria, MN 56308

Phone: (901) 888-4170

Toll Free: (800) 333-6556

FAX: (901) 365-1071

Table of Contents

Questions and Answers:

E
elizabeth39Aug 14, 2025
What to do if the Orion Stretch Wrapping Systems control panel has no power and the E-stop is flashing?
- J
  Julia SmithAug 15, 2025
  If the control panel has no power and the E-stop is flashing, it indicates that the E-Stop circuit is activated, safety photocells are not aligned, the wiring in the E-stop circuit is compromised or components in the E-Stop circuit have failed. You can try the E-Stop reset sequence: 1. Reset all safety features (close carriage door, latch carriage safety switch bar [RT only]). 2. Pull the E-Stop to the OUT position. 3. Press the Green Start Button. 4. Press the Cycle Reset button on the screen. If the issue persists, re-align photocells with their respective reflectors, then perform an E-Stop Reset. If the issue still persists, refer to the electrical schematic for wiring layout and wire numbers.
E
Emily LeeAug 25, 2025
What causes the Orion FLEX HPD Stretch Wrapping Systems carriage to jam at the top of the mast and not move?
- H
  hmcbrideAug 26, 2025
  If the carriage is jammed at the top of the mast and won't move, it could be due to: * The carriage bottom travel switch did not activate correctly, possibly sticking. Check switch by manually activating (wiggling) the roller tip. If the switch does not activate and release it's input on the PLC correctly, replace the switch. The belt will need to be removed and re-wound correctly. The carriage will need to be brought down manually. * The carriage bottom travel striker is set too low for switch to activate properly. Raise the bottom limit striker so that the carriage travel switch activates it's PLC input before the carriage physically hits the machine's framework. The belt will need to be removed and re-wound correctly. The carriage will need to be brought down manually.
L
Lori HawkinsAug 31, 2025
How do I resolve the issue of no power feed in my Orion FLEX HPD Stretch Wrapping Systems?
- G
  Gregory PageAug 31, 2025
  If there's no power feed, it could be due to: * No control power/E-Stop condition. Perform E-Stop reset sequence: Reset all safety features (close carriage door, latch carriage safety switch bar [RT only]), pull E-Stop to the OUT position, press Green Start Button, and press Cycle Reset button on screen. * Incorrect film threading. Compare film with threading diagram on top of carriage. Re-thread film carriage. * Incorrect VFD parameter settings. Review the parameter settings in the VFD. Refer to the supplied VFD Manual for procedure. Refer to the VFD manual and the Orion parameter settings sheet supplied with the machine for maximum frequency settings.
S
Sonya AyersSep 7, 2025
What causes stored values to revert to zero on Orion FLEX HPD Stretch Wrapping Systems?
- D
  davispaulSep 7, 2025
  Stored values may revert to zero or unusable settings due to a high voltage spike or voltage brownout below 100 VAC. Remove all household extension cords, move the machine to a different power outlet, and have an electrician verify the site power supply.
L
lopeztristanSep 10, 2025
Why doesn't the turntable stop in the correct position on my Orion FLEX HPD Stretch Wrapping Systems?

Orion FLEX HPD Specifications

General

Brand	Orion
Model	FLEX HPD
Category	Stretch Wrapping Systems
Language	English

Summary

Introduction and Safety

Safety

Introduces general safety precautions and the importance of machine operation awareness.

System Safety Recommendations

Lists general safety precautions for operating and maintaining automated equipment.

Hazard Messages

Explains the meaning of DANGER, WARNING, and CAUTION messages.

Operation Safety

Outlines safety precautions for personnel operating the stretch wrapper.

Maintenance Safety

Provides safety precautions for personnel performing maintenance or service.

Lockout and Tagout Recommendations

Details procedures for electrical system lockout and tagout.

Pneumatic and Vacuum Systems

Explains lockout/tagout for pneumatic systems and air supply precautions.

Installation and First Time Power Up

Covers the initial unloading and setup of the machine.

Machine Installation

Covers connecting power and air, ensuring the machine is level.

How to Erect an RTA or RTD Flex Orion

Provides step-by-step instructions for erecting specific machine models.

System Operation

Operating Procedures

Covers essential procedures like startup, shutdown, and film loading.

How to Start and Shut Down Your Wrapping System

Guides on safe startup and shutdown procedures for the wrapping system.

Carriage Obstacle Detect Error Recovery

Explains steps to resolve carriage obstacle detection errors.

Loading The Film

Provides instructions on how to load the film roll onto the machine.

Maintenance Prompt

Explains the maintenance reminder system and how to acknowledge or snooze prompts.

Wrap Settings Screen

Screen for configuring top/bottom wraps and carriage speed settings.

Main Drive Screen

Adjusts settings for the main drive, including speed and position.

Timers Screen

Machine Setup Screen

Multistretch Settings Screen

The VFD Parameters Screen

Insta-Cut Screen

Dual Insta-Cut Screen

S Insta-Cut Screen

The VFD Diagnostics Screen

Flex Dashboard Remote Viewing

Guides on configuring remote status viewing via a web browser.

Alarm Displays

Lists critical status messages and fault conditions for the machine.

Troubleshooting

Troubleshooting

Details common problems, causes, and solutions for machine operation issues.

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