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FLEX RTA
Orion FLEX RTA User Manual
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FLEX
STRETCHWRAPPER
MANUAL
Models
R
T
A, R
T
D, HP
A, HPD, LP
A, LPD
Revision Date - February 15, 2016
Machine Manual
Revision 3.0
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4750 County Road 13 NE
Alexandria, MN 56308
Phone: (901) 888-4170
T
oll Free: (800) 333-6556
F
AX: (901) 365-1071
2
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1: Introduction and Safety
11
Introduction
11
About this Manual
12
Copyright Notice
12
Flex Series Warranty
13
Safety
14
System Safety Recommendations
15
Hazard Messages
16
Operation Safety
17
Maintenance Safety
18
Lockout and Tagout Recommendations
19
Electrical System
19
Pneumatic and Vacuum Systems
20
Installation and First Time Power up
21
Unloading
21
Fork Tube Access Sticker
21
Inspection
22
Machine Installation
22
Assembly Procedure
23
How to Erect an RTA or RTD Flex Orion
24
Attaching Strap
24
Raising Tower
24
Positioning Wrapper
25
Remove Shipping Feet
25
Drill Mounting Holes
26
Installing Anchors
26
Loosen Tension Once Bolted down
27
Remove Attachment
27
Attach Safety Hoop
28
Chapter 2: System Description
31
Machine Specifications
31
Utilities
31
Standard Speed
31
Drive
31
Control Features
31
Film Delivery
31
Structural Features
32
Chapter 3: System Operation
33
Chapter 3: System Operation
35
Operating Procedures
35
How to Start and Shut down Your Wrapping System
35
Power Switch
35
Start and Emergency Stop Switches
35
Carriage Obstacle Detect Error Recovery
36
Pulling Strap to Release Brake
36
Limit Switch Alignment
36
Loading the Film
37
Universal Go-To Buttons
38
Run Screens
39
Run Screen
39
The Run Screen
39
Maintenance Prompt
41
The Maintenance Prompt Screen
41
Security Settings Screen
43
The Security Settings Screen
43
Wrap Setting Screens
44
Wrap Settings Screen
44
The Wrap Settings Screen
44
Menu Screens
46
Menu Screen
46
The Menu Screen
46
Jogging Screen
47
The Jogging Screen
47
Carriage Jog Screen
49
The Carriage Jog Screen
49
Recipe Screen
51
The Recipe Screen
51
Production Data Screen
52
The Production Data Screen
52
Recipe Viewing Screen
53
The Recipe Viewing Screen
53
Machine Settings Screens
54
Machine Settings Screen
54
The Machine Settings Screen
54
Main Drive Screen
56
The Main Drive Screen
56
Reinforce Wrap Setup
57
The Reinforce Setup Screen
57
Timers Screen
58
The Timers Screen
58
Machine Setup Screen
60
The Machine Setup Screen
60
Start Delay Screen
62
The Start Delay Screen
62
Factory Defaults Screen
63
The Factory Defaults Screen
63
Multistretch Settings Screen
64
The Multistretch Screen
64
The VFD Parameters Screen
65
Insta-Cut Screen
66
The Insta-Cut Screen
66
Dual Turntable Screen
68
The Dual Turntable Screen
68
Dual Insta-Cut Screen
69
The Dual Insta-Cut Screen
69
S Insta-Cut Screen
71
The S Insta-Cut Screen
71
Diagnostics Screens
73
Diagnostics Screen
73
The Diagnostics Screen
73
The Inputs Screens
74
The Inputs Screen
74
The Outputs Screens
75
The Outputs Screen
75
The VFD Diagnostics Screen
76
HMI Setup
77
The HMI Setup Screen
77
Maintenance Log Screen
78
The Maintenance Log Screen
78
Fault History Screen
79
The Fault History Screen
79
Flex Dashboard Remote Viewing
80
Setting up Dashboard Remote Viewing
80
Flex Dashboard
81
Information & Alarm Messages
82
Message Displays
82
Alarm Displays
86
Chapter 4: Troubleshooting
91
Troubleshooting
91
Chapter 5: Maintenance
111
Maintenance
111
Motor Maintenance
111
Reducer Oil Change
111
Tower Raceways Maintenance
112
Chain Maintenance
112
Proximity Sensor Adjustment
113
The Multistretch Screen
113
Proximity Sensor Adjustment
114
Cleaning the Stretch Rollers
115
Preventative Maintenance Schedule
116
PM Intervals
116
All H&L Standard Series
116
5,760 Loads or One Month
116
17,280 Loads or Three Months
116
All H&L Heavy Duty (Ring Bearing) Series
117
5,760 Loads or One Month
117
17,280 Loads or Three Months
117
34,560 Loads or 6 Months
117
Ring Bearing Maintenance (if Applicable)
117
HPA LPA Series
118
5,760 Loads or One Month
118
@ 17, 280 Loads or Three Months
119
RTD Series
119
5760 Loads or One Month
119
Loads or 6 Months
119
RTA Series
119
Chapter 6: Electrical Prints and Mechanical Drawings
121
Electrical Prints
123
Mechanical Drawings
166
4
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Orion FLEX RTA Specifications
General
Brand
Orion
Model
FLEX RTA
Category
Stretch Wrapping Systems
Language
English
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