OTC 5019A - Safety Precautions; Assembly and Operating Instructions

1 ⁕ 1 90°Elbow
2 544331 1 HydraulicCylinder
(seeFormNo.544718)
3 544345 1 HydraulicHose
4 544332 1 ProtectiveSleeve
5 ⁕ 1 CableTie
6 ⁕ 1 RetainingRing
Parts List & Operating Instructions
2
⁕
1
3
⁕
4
Part
No.
No.
Req'd
Description
1 538314 1 CylinderMountingPlate
2 ⁕ 2 ElbowFitting
3 ⁕ 1 HexScrew(1-8x82.3MM)
4 544346 1 SwivelHandPump
(seeFormNo.544717)
Item
No.
Part
No.
No.
Req'd
Description
Item
No.
4
6
⁕
1
⁕
2
3
5
⁕
Safety Precautions
WARNING: Failure to follow these warnings could cause a loss of load, damage to equipment, and / or
failure of equipment, which may result in personal injury or property damage:
• If the operator cannot read English, operating instructions and safety precautions must be read
and discussed in the operator’s native language.
• Wear eye protection that meets the requirements of ANSI Z87.1 and OSHA standards.
• Before each use, inspect the jack for leaks and damaged, loose, or missing parts. Immediately
replace cut, frayed, or damaged hoses.
• Do not modify this transmission jack or use attachments unless supplied by OTC. If a modication
is needed, please contact OTC Technical Services.
• This jack is designed to remove or install only automotive or truck transmissions. Using the jack
in a manner for which it is not designed may result in injury or damage to equipment.
• The load must not exceed the maximum rated capacity of 2,200 lbs.
• Stay out from underneath the load at all times.
• Secure the load to the jack.
• Use the jack on hard, level surfaces only.
• Lower the load completely before moving the jack.
Assembly Instructions
1. Assemblethehandletothepumpbyaligningtheholesinthehandlewith
theholesinthepumpcapandpiston.Slideapinthrougheachhole,and
secureeachpinwitharetainingringoneachend.SeeFigure1.
2. ForusewithaRockwellorEaton
®
RoadRanger
®
trucktransmission:Place
thetransmissionmountingplate(No.538316)ontopofthewhitemounting
plate(No.538320)asshowninthepartslistdrawing.Insertboltsthrough
thethreeholesintheplates.Securetheboltsbyattachingawasherand
nuttoeachboltfromunderneaththeplates.
Figure 1
Items marked with an asterisk (⁕) are contained in
Hardware Kit No. 549851