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Panasonic KX-FLM551 - User Manual

Panasonic KX-FLM551
319 pages
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ORDER NO. KMF0108507C1
F7
Multi-Function Laser Fax
KX-FLM551
(for U.S.A.)
2001 Kyushu Matsushita Electric Co., Ltd. All rights reserved.
Unauthorized copying and distribution is a violation of law.
1. INTRODUCTION
1.1. SAFETY PRECAUTIONS
1. Before servicing, unplug the AC power cord to prevent an electric
shock.
2. When replacing parts, use only the manufacturer's recommended
1

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Panasonic KX-FLM551 Specifications

General IconGeneral
Printing TechnologyLaser
Resolution600 x 600 dpi
Paper Capacity250 sheets
Modem Speed33.6 Kbps
ADF Capacity20 sheets
Memory TransmissionYes
Copier FunctionYes
Caller IDYes
ConnectivityUSB
Paper HandlingAutomatic Document Feeder
Fax FeaturesAuto Redial
TypePlain Paper Fax

Summary

1. INTRODUCTION

1.1. SAFETY PRECAUTIONS

Essential safety guidelines for servicing, including power disconnection, proper parts usage, and cord checks.

1.2. INSULATION RESISTANCE TEST

Procedure to test insulation resistance using an ohmmeter to prevent shock hazards after servicing.

1.3. FOR SERVICE TECHNICIANS

Precautions for service technicians to prevent static electricity damage to ICs and LSIs during repairs.

1.4. BATTERY CAUTION

Warning about battery replacement risks, emphasizing correct type and proper disposal procedures.

1.5. AC CAUTION

Safety steps before closing the cabinet, ensuring earth lead is fixed and AC connector is properly connected.

1.6. PERSONAL SAFETY PRECAUTIONS

Precautions concerning moving parts of the unit and live electrical sections during service.

1.7. SERVICE PRECAUTIONS

General service precautions to prevent static electricity damage and ensure safety.

1.8. FEATURES

Overview of unit features, including help function, display options, and operational capabilities.

1.9. SPECIFICATIONS

Technical specifications covering applicable lines, caller ID, memory, laser properties, and OS compatibility.

1.10. OPTIONAL ACCESSORIES

List of optional accessories available for the unit, such as toner cartridges and drum units.

1.12. LOCATION OF CONTROLS

Diagrams and descriptions of the unit's controls, including rear view and control panel layout.

1.13. CONNECTIONS

Instructions for connecting the handset cord, telephone line cord, and power cord for initial setup.

1.14. INSTALLATION

Guidelines for unit installation, covering space requirements, environment, and power cord length.

2. TROUBLESHOOTING GUIDE

2.1. TROUBLESHOOTING SUMMARY

General troubleshooting steps and precautions to identify and resolve unit problems effectively.

2.2. USER RECOVERABLE ERRORS

List of display messages indicating recoverable errors and their causes and remedies.

2.3. TROUBLESHOOTING DETAILS

Detailed troubleshooting procedures, including outlines, starting steps, and item tables for problem diagnosis.

2.4. PROGRAMMING AND LISTS

Information on programming functions, user mode, service mode, and accessing system setup lists.

2.5. TEST FUNCTIONS

List of test functions for performing simple checks on unit functions to identify malfunction causes.

2.6. CONNECTING TO A COMPUTER

Instructions for connecting the fax machine to a computer for various functions like printing and scanning.

2.7. INSTALLING PANASONIC MULTI-FUNCTION STATION SOFTWARE

Step-by-step guide for installing the necessary software on a computer.

2.8. PROBLEMS WITH PC SOFTWARE

Troubleshooting common issues related to the PC software, including scanning and file compatibility.

4. DISASSEMBLY INSTRUCTIONS

4.1. HOW TO REMOVE THE BOTTOM PLATE, DRUM AND PAPER TARY

Detailed procedure for removing the bottom plate, drum unit, and paper tray assembly.

4.2. HOW TO REMOVE THE OPERATION PANEL BLOCK

Step-by-step instructions for safely removing the operation panel block.

4.3. HOW TO REMOVE THE OPERATION BOARD

Procedure for removing the operation board from the unit.

4.4. HOW TO REMOVE THE TRANSFER ROLLER AND IMAGE SENSOR

Instructions for removing the transfer roller and image sensor components.

4.5. HOW TO REMOVE THE SEPARATION RUBBER AND DOCUMENT FEED ROLLER

Procedure for removing the separation rubber and document feed roller.

4.6. HOW TO REMOVE THE ANALOG BOARD, VARISTOR BOARD, LASER SCANNING UNIT AND SPEAKER

Instructions for removing analog board, varistor board, laser scanning unit, and speaker.

4.7. HOW TO REMOVE THE AC INLET AND LOW VOLTAGE POWER SUPPLY BOARD

Procedure for removing the AC inlet and low voltage power supply board.

4.8. HOW TO REMOVE THE DIGITAL BOARD AND MOTOR DRIVE BOARD

Instructions for removing the digital board and motor drive board.

4.9. HOW TO REMOVE THE BACK COVER SECTION

Step-by-step guide for removing the back cover section of the unit.

4.10. HOW TO REMOVE THE FUSER UNIT AND HANDSET CRADLE

Procedure for removing the fuser unit and handset cradle.

4.11. HOW TO REMOVE THE MAIN FRAME AND FAN

Instructions for removing the main frame and fan.

4.12. HOW TO REMOVE THE HIGH VOLTAGE POWER SUPPLY BOARD

Procedure for removing the high voltage power supply board.

4.13. HOW TO REMOVE THE HEAT ROLLER AND EXIT ROLLER

Instructions for removing the heat roller and exit roller.

4.14. HOW TO REMOVE THE PRESSURE ROLLER

Procedure for removing the pressure roller assembly.

4.15. HOW TO REMOVE THE MOTOR BLOCK

Instructions for removing the motor block assembly.

4.16. INSTALLATION POSITION OF THE LEAD

Diagrams showing the correct installation positions for lead wires during reassembly.

5. HOW TO REPLACE THE FLAT PACKAGE IC

5.1. PREPARATION

Preparation steps for replacing Flat Package ICs, listing necessary tools like solder and soldering iron.

5.2. FLAT PACKAGE IC REMOVAL PROCEDURE

Procedure for removing Flat Package ICs, including solder application and pin cutting techniques.

5.3. FLAT PACKAGE IC INSTALLATION PROCEDURE

Steps for installing a new Flat Package IC, covering temporary fixing and flux application.

5.4. BRIDGE MODIFICATION PROCEDURE

Procedure for modifying bridge connections, involving resoldering and removing excess solder.

6. PRINTING OPERATION PRINCIPLE

6.1. PROCESS CHART AND PROCESS BIAS

Diagram illustrating the printing process chart and associated process bias values.

6.2. CHARGING

Explanation of the charging stage, detailing surface potential control of the sensitive drum.

6.3. EXPOSING

Description of the exposing stage, where laser irradiation creates an invisible image on the drum.

6.4. LASER SCANNING UNIT LOCATIONS

Diagrams showing the locations of components within the Laser Scanning Unit.

6.5. DEVELOPING AND TRANSCRIPTION

Explanation of developing and transcription stages, covering toner transfer to drum and paper.

6.6. CLEANING

Description of the cleaning stage for removing residual toner from the OPC drum.

6.7. FIXING

Explanation of the fixing stage, where toner is permanently attached to paper using heat and pressure.

6.8. TIMING CHART (When Printing Two Sheets of Paper)

Timing chart illustrating the sequence of operations during printing.

6.9. IMAGE READING

Explanation of the image reading part, including the automatic document feeder and CIS.

6.10. DOCUMENT TRANSMISSION

Overview of the document transmission process.

6.11. PRINTING

Description of the printing process, detailing gear operations and motor pinion rotation.

6.12. PAPER PICKUP

Explanation of the paper pickup mechanism, including gears, solenoid, and plate lift.

6.13. INITIALIZATION

Explanation of initialization types (short and long) and their functions.

6.14. Timing Chart [Initializing (Short)]

Timing chart illustrating the sequence of operations during short initialization.

6.15. Timing Chart [Initializing (Long)]

Timing chart illustrating the sequence of operations during long initialization.

7. CIRCUIT OPERATIONS

7.1. CONNECTION DIAGRAM

Diagrams illustrating the connection of various components and boards within the unit.

7.2. GENERAL BLOCK DIAGRAM

Overview of the general block diagram, outlining the function of each IC on the digital board.

7.3.1.1. DIGITAL BLOCK DIAGRAM

Explanation of the digital block diagram, detailing CPU, RTC, DECODER, ROM/RAM, and ASIC functions.

7.3.2. MEMORY MAP

Diagram illustrating the memory map, showing assignments for Flash ROM, SRAM, and other memory types.

7.3.3. SRAM AND RTC BACKUP CIRCUIT

Explanation of the SRAM and RTC backup circuit, powered by a lithium battery.

7.3.4. MODEM SECTION

Function of the modem section, handling FAX transmission and reception via CODEC and ASIC.

7.3.5. ANALOG SECTION

Details on the analog section, including signal routing and level adjustments via the analog gate array.

7.3.5.4.1. GENERAL

General information about the telephone line interface, including EXT. TEL relay and TAM interface circuit.

7.3.5.5. TAM INTERFACE SECTION

Explanation of the TAM interface circuit, switching between FAX and external TAM operation.

7.4. CIS CONTROL SECTION

Explanation of the CIS control section, including its circuit and how it processes scanned documents.

7.5. STEPPING MOTOR DRIVE SECTION

Explanation of the stepping motor drive section, detailing its functions and motor operation.

7.6. FAN MOTOR SECTION

Information about the fan motor section, used for radiating heat and controlling rotation speed.

7.7. SOLENOID DRIVE SECTION

Explanation of the solenoid drive circuit controlling the pick-up clutch.

7.8. LSU (Laser Scanning Unit) SECTION

Details on the LSU section, including its optical components and signal path.

7.9. SENSORS AND SWITCHES SECTION

Overview of sensors and switches, including their locations, names, and associated error messages.

7.10. OPERATION BOARD SECTION

Information about the operation board, including LCD, keys, LEDs, and sensors.

7.11. LCD SECTION

Explanation of the LCD section, its interface circuitry, and density control.

7.12. HVPS (High Voltage Power Supply) SECTION

Specifications and circuit diagrams for the High Voltage Power Supply (HVPS) section.

7.13. HEAT LAMP CONTROL CIRCUIT

Explanation of the heat lamp control circuit, including thermistor, thermal fuse, and thermostat functions.

8. TERMINAL GUIDE OF THE ICs TRANSISTORS AND DIODES

8.1. DIGITAL BOARD (PCB1)

Schematic diagram for the digital board (PCB1), illustrating component layout and connections.

8.2. ANALOG BOARD (PCB2)

Schematic diagram for the analog board (PCB2), showing circuit operations and connections.

8.3. OPERATION BOARD (PCB3)

Schematic diagram for the operation board (PCB3), detailing key matrix and sensor connections.

8.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)

Schematic diagram for the high voltage power supply board (PCB4), showing circuit operations.

8.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5)

Schematic diagram for the low voltage power supply board (PCB5).

9. FIXTURES AND TOOLS

9.1. GENERAL SECTION

General section showing the location of cabinet, mechanical, and electrical parts.

9.2. OPERATION PANEL SECTION

Diagrams showing the layout of the operation panel block components.

9.3. CABINET;P.C.B. BLOCK

Diagram illustrating the layout of cabinet and PCB components.

9.4. PICK UP BLOCK

Exploded view and part identification for the pick-up block assembly.

9.5. CABINET BLOCK

Exploded view and part identification for the cabinet block assembly.

9.6. FUSER BLOCK

Exploded view and part identification for the fuser block assembly.

9.7. MAIN FRAME BLOCK

Exploded view and part identification for the main frame block assembly.

9.8. MOTOR BLOCK

Exploded view and part identification for the motor block assembly.

9.9. ACTUAL SIZE OF SCREWS AND WASHER

Illustrations showing the actual size of screws and washers used in the unit.

9.10. ACCESSORIES AND PACKING MATERIALS

List of accessories and packing materials included with the unit.

9.11. REPLACEMENT PARTS LIST

Comprehensive list of replacement parts, including notes on markings, safety, and specifications.

9.11.1. CABINET AND ELECTRICAL PARTS

List of replacement parts for the cabinet and electrical components.

9.11.2. OPERATION PANEL BLOCK (2)

List of replacement parts for the operation panel block.

9.11.3. CABINET; P.C.B. BLOCK

List of replacement parts for cabinet and PCB blocks.

9.11.4. PICK UP BLOCK

List of replacement parts for the pick-up block.

9.11.5. CABINET BLOCK

List of replacement parts for the cabinet block.

9.11.6. FUSER BLOCK

List of replacement parts for the fuser block.

9.11.7. MAIN FRAME BLOCK

List of replacement parts for the main frame block.

9.11.8. MOTOR BLOCK

List of replacement parts for the motor block.

9.11.9. DIGITAL BOARD PARTS

List of replacement parts for the digital board, including ICs, transistors, and diodes.

9.11.10. ANALOG BOARD PARTS

List of replacement parts for the analog board, including ICs, transistors, and diodes.

9.11.11. FIXTURES AND TOOLS

List of fixtures and tools required for servicing and maintenance tasks.

9.11.12. LOW VOLTAGE POWER SUPPLY BOARD PARTS

List of replacement parts for the low voltage power supply board.

9.11.13. MOTOR DRIVE BOARD PARTS

List of replacement parts for the motor drive board.

9.11.14. SENSOR BOARD PARTS

List of replacement parts for the sensor board.

9.11.15. VARISTOR BOARD PARTS

List of replacement parts for the varistor board.

13. FOR THE SCHEMATIC DIAGRAMS

Notes regarding schematic diagram usage, including voltage measurements and modifications.

14. SCHEMATIC DIAGRAM (MAIN)

14.1. DIGITAL BOARD (PCB1)

Schematic diagram for the digital board (PCB1), illustrating component layout and connections.

15. SCHEMATIC DIAGRAM

Schematic diagrams for various boards: Analog, Operation, High Voltage, Low Voltage, Motor Drive, Sensor, and Varistor.

15.1. ANALOG BOARD (PCB2)

Schematic diagram for the analog board (PCB2), detailing circuit operations.

15.2. OPERATION BOARD (PCB3)

Schematic diagram for the operation board (PCB3), showing key matrix and sensor connections.

15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)

Schematic diagram for the high voltage power supply board (PCB4).

15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5)

Schematic diagram for the low voltage power supply board (PCB5).

15.5. MOTOR DRIVE BOARD (PCB6)

Schematic diagram for the motor drive board (PCB6).

15.6. SENSOR BOARD (PCB7)

Schematic diagram for the sensor board (PCB7).

15.7. VARISTOR BOARD (PCB8)

Schematic diagram for the varistor board (PCB8).

16. PRINTED CIRCUIT BOARD

Layouts for printed circuit boards, including component and bottom views.

16.1. DIGITAL BOARD (PCB1)

Component and bottom views of the Digital Board (PCB1).

16.2. ANALOG BOARD (PCB2)

Component and bottom views of the Analog Board (PCB2).

16.3. OPERATION BOARD (PCB3)

Component and bottom views of the Operation Board (PCB3).

16.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)

Component and bottom views of the High Voltage Power Supply Board (PCB4).

16.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5)

Component and bottom views of the Low Voltage Power Supply Board (PCB5).

16.6. MOTOR DRIVE BOARD (PCB6)

Component and bottom views of the Motor Drive Board (PCB6).

16.7. SENSOR BOARD (PCB7)

Component and bottom views of the Sensor Board (PCB7).

16.8. VARISTOR BOARD (PCB8)

Component and bottom views of the Varistor Board (PCB8).

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