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Parker Karrykrimp 2 - Safety Guide for Hose and Fitting Selection; Aerospace and Special Application Guidelines; Hose Assembly and Installation

Parker Karrykrimp 2
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Bulletin 4480-T7-U
S
K
arr
y
krimp
2
P
arker Hanni
n
C
orporation
Pr
t
Divi
i
n
W
ickli
ff
e,
OH
16
Parker manufacturers special Hose for aerospace in ight applications. Aerospace
in i
g
ht applications emplo
y
in
g
Hose to transmit fuel, lubricatin
g
uids and h
y
draulic
uids require a special Hose with a conductive inner tube. This Hose
f
or in
i
g
ht
applications is available only from Parker’s Strato ex Products Division. Do not
u
se an
y
other Parker Hose for in i
g
ht applications, even if electricall
y
conductive.
Use o
f
other Hoses
f
or in
i
g
ht applications or
f
ailure to properl
y
connect or
g
round
this Hose can cause a
re or an explosion resulting in death, personal injury , and
propert
y
dama
g
e. These Hose assemblies for in i
g
ht applications must meet all
applicable aerospace industr
y
, aircra
f
t en
g
ine, and aircra
f
t requirements.
2.2 Pressure: Hose selection must be made so that the published
maximum recommended workin
g
pressure of the Hose is equal to or
g
reater than
the maximum s
y
stem pressure.
S
ur
g
e pressures or peak transient pressures in
the system must be below the published maximum working pressure
f
or the Hose.
S
ur
g
e pressures and peak pressures can usuall
y
onl
y
be determined b
y
sensitive
e
lectrical instrumentation that measures and indicates pressures at millisecond
intervals. Mechanical pressure
g
au
g
es indicate onl
y
avera
g
e pressures and cannot
b
e use
d
to
d
eterm
i
ne sur
g
e pressures or pea
k
trans
i
ent pressures.
P
u
bli
s
h
e
d
b
urst pressure ratin
g
s
f
or Hose is
f
or manu
f
acturin
g
test purposes onl
y
and is no
indication that the Product can be used in applications at the burst pressure or
o
t
h
erw
i
se a
b
ove t
h
e pu
bli
s
h
e
d
max
i
mum recommen
d
e
d
wor
ki
n
g
pressure.
2.3
S
uction: Hoses used
f
or suction applications must be selected to insure
that the Hose will withstand the vacuum and pressure of the s
y
stem. Improperl
y
s
e
l
ecte
d
H
ose ma
y
co
ll
apse
i
n suct
i
on app
li
cat
i
on.
2.4 Temperature: Be certain that
uid and ambient temperatures, both
s
tead
y
and transient, do not exceed the limitations of the Hose. Temperatures
b
e
l
ow an
d
a
b
ove t
h
e recommen
d
e
d
li
m
i
t can
d
e
g
ra
d
e
H
ose to a po
i
nt w
h
ere
a
f
ailure ma
y
occur and release
uid. Properl
y
insulate and protect the Hose
A
ssembl
y
when routin
g
near hot ob
j
ects
(
e.
g
. manifolds
)
. Do not use an
y
Hose
in an
y
application where failure of the Hose could result in the conve
y
ed uids
(
or
vapors or mist
f
rom the conve
y
ed
uids
)
contactin
g
an
y
open
ame, molten metal,
o
r other potential re i
g
nition source that could cause burnin
g
or explosion of the
c
onve
y
ed uids or vapors.
2.5 Fluid
C
ompatibilit
y
: Hose Assembl
y
selection must assure compatibilit
y
o
f the Hose tube, cover, reinforcement, and Fittin
g
s with the uid media used.
S
ee the uid compatibilit
y
chart in the Parker publication for the product bein
g
c
onsidered or used. This in
f
ormation is o
ff
ered onl
y
as a
g
uide. Actual service li
f
e
c
an onl
y
be determined b
y
the end user b
y
testin
g
under all extreme conditions and
o
t
h
er ana
ly
s
i
s.
H
ose that is chemicall
y
compatible with a particular
uid must be assembled usin
g
F
ittin
g
s and adapters containin
g
likewise compatible seals.
2.6 Permeation: Permeation
(
that is, seepa
g
e throu
g
h the Hose
)
will occur
f
rom inside the Hose to outside when Hose is used with
g
ases, liquid and
g
as
f
uels,
and refri
g
erants
(
includin
g
but not limited to such materials as helium, diesel fuel,
g
asoline, natural
g
as, or LPG
)
. This permeation ma
y
result in hi
g
h concentrations
of
vapors which are potentiall
y
ammable, explosive, or toxic, and in loss o
f
uid.
Dan
g
erous explosions, res, and other hazards can result when usin
g
the wron
g
H
ose for such applications. The s
y
stem desi
g
ner must take into account the fact
that this permeation will take place and must not use Hose i
f
this permeation could
b
e hazardous. The s
y
stem desi
g
ner must take into account all le
g
al,
g
overnment,
insurance, or an
y
other special re
g
ulations which
g
overn the use of fuels and
r
e
f
ri
g
erants. Never use a Hose even thou
g
h the
uid compatibilit
y
is acceptable
without considerin
g
the potential hazardous effects that can result from permeation
t
h
rou
gh
t
h
e
H
ose
A
ssem
bly
.
P
e
rm
ea
ti
o
n
of
m
o
i
s
t
u
r
e
f
r
o
m
ou
t
s
i
de
th
e
H
ose
t
o
in
s
i
de
th
e
H
ose
will
a
l
so
occu
r
in Hose assemblies, re
g
ardless of internal pressure. If this moisture permeation
would have detrimental effects
(
particularl
y
, but not limited to refri
g
eration and air
c
onditionin
g
s
y
stems
)
, incorporation o
f
su
f
cient dr
y
in
g
capacit
y
in the s
y
stem or
o
ther appropriate s
y
stem safe
g
uards should be selected and used.
2.7 Size: Transmission of power b
y
means of pressurized uid varies
with pressure and rate o
f
ow. The size o
f
the components must be adequate to
k
eep pressure losses to a minimum and avoid dama
g
e due to heat
g
eneration or
e
xcessive uid velocit
y
.
2
.
8
Routin
g
: Attention must be
g
iven to optimum routin
g
to minimize
inherent problems
(
kinkin
g
or ow restriction due to Hose collapse, twistin
g
of the
H
ose, proximit
y
to hot ob
j
ects or heat sources
)
.
2.9 Environment:
C
are must be taken to insure that the Hose and Fittin
g
s
are either compatible with or protected from the environment
(
that is, surroundin
g
c
onditions
)
to which the
y
are exposed. Environmental conditions includin
g
but not
l
imited to ultraviolet radiation, sunli
g
ht, heat, ozone, moisture, water, salt water,
c
hemicals, and air pollutants can cause de
g
radation and premature failure.
2.10 Mechanical Loads: External forces can si
g
ni cantl
y
reduce Hose life
o
r
cause
fa
il
u
r
e
. M
ec
h
a
ni
ca
l l
oads
whi
c
h m
us
t
be
co
n
s
i
de
r
ed
in
c
l
ude
e
x
cess
iv
e
exin
g
, twist, kinkin
g
, tensile or side loads, bend radius, and vibration. Use of swivel
t
y
pe
Fi
tt
i
n
g
s or a
d
apters ma
y
b
e requ
i
re
d
to
i
nsure no tw
i
st
i
s pu
t
into the Hose. Unusual applications may require special testing prior to Hose
selec
t
io
n.
2
.11 Ph
y
sical Dama
g
e:
C
are must be taken to protect Hose
f
rom wear,
snagging, kinking, bending smaller that minimum bend radius, and cutting, any of
which can cause premature Hose failure. An
y
Hose that has been kinked or bent to
a radius smaller than the minimum bend radius, and an
y
Hose that has been cut or
is cracked or is otherwise damaged, should be removed and discarded.
2
.12 Proper End Fittin
g
: See instructions 3.2 throu
g
h 3.5. These
r
ecommendations ma
y
be substantiated b
y
testin
g
to industr
y
standards such as
S
AE J517
f
or hydraulic applications, or MIL-A-5070, A
S
1339, or A
S
3517
f
or Hoses
from Parker’s Strato ex Products Division for aeros
p
ace a
pp
lications.
2
.
13
Len
g
th: When establishin
g
a proper Hose len
g
th, motion absorption,
H
ose length changes due to pressure, and Hose and machine tolerances and
m
o
v
e
m
e
nt m
us
t
be
co
n
side
r
ed
.
2
.14
S
peci
cations and
S
tandards: When selectin
g
Hose and Fittin
g
s,
g
overnment, industr
y
, and Parker speci cations and recommendations must be
r
eviewed and followed as a
pp
licable.
2
.15 Hose
C
leanliness: Hose components ma
y
var
y
in cleanliness levels.
C
are must be taken to insure that the Hose Assembl
y
selected has an adequate
l
evel of cleanliness for the a
pp
lication.
2
.16 Fire Resistant Fluids:
S
ome
re resistant
uids that are to be conve
y
ed
b
y
Hose require use of the same t
y
pe of Hose as used with petroleum base uids.
S
ome such uids require a special Hose, while a few uids will not work with an
y
H
ose at all.
S
ee instructions 2.5 and 1.5. The wron
g
Hose ma
y
f
ail a
f
ter a ver
y
short service. In addition, all liquids but pure water ma
y
burn ercel
y
under certain
c
on
di
t
i
ons, an
d
even pure water
l
ea
k
a
g
e ma
y
b
e
h
azar
d
ous.
2
.
1
7 Radiant Heat: Hose can be heated to destruction without contact b
y
such nearb
y
items as hot manifolds or molten metal. The same heat source ma
y
then initiate a re. This can occur des
p
ite the
p
resence of cool air around the Hose.
2
.
18
Weldin
g
or Brazin
g
: When usin
g
a torch or arc-welder in close
proximit
y
to h
y
draulic lines, the h
y
draulic lines should be removed or shielded with
appropriate re resistant materials. Flame or weld spatter could burn throu
g
h the
H
ose and possibl
y
i
g
nite escapin
g
uid resultin
g
in a catastrophic
f
ailure. Heatin
g
o
f plated parts, includin
g
Hose Fittin
g
s and adapters, above 450°F
(
232°C
)
such as
d
ur
i
n
g
we
ldi
n
g
,
b
raz
i
n
g
, or so
ld
er
i
n
g
ma
y
em
i
t
d
ea
dly
g
ases.
2
.1
9
At
o
mi
c
R
ad
i
a
ti
o
n: At
o
mi
c
r
ad
i
a
ti
o
n
affec
t
s
a
ll m
a
t
e
ri
a
l
s
used
in H
ose
assemblies. Since the lon
g
-term effects ma
y
be unknown, do not expose Hose
asse
m
blies
t
o
a
t
o
m
ic
r
adia
t
io
n.
2
.
20
Aerospace Applications: The onl
y
Hose and Fittin
g
s that ma
y
be used
for in i
g
ht aerospace applications are tHose available from Parker’s Strato ex
Products Division. Do not use an
y
other Hose or Fittin
g
s for in i
g
ht applications.
Do not use an
y
Hose or Fittin
g
s
f
rom Parker’s
S
trato
ex Products Division with
an
y
other Hose or Fittin
g
s, unless expressl
y
approved in writin
g
b
y
the en
g
ineerin
g
mana
g
er or chief en
g
ineer of Strato ex Products Division and veri ed b
y
the user’s
o
wn testin
g
and inspection to aerospace industr
y
standards.
2
.21 Unlockin
g
Couplin
g
s: Ball lockin
g
couplin
g
s or other couplin
g
s with
disconnect sleeves can unintentionall
y
disconnect if the
y
are dra
gg
ed over
o
bstructions or i
f
the sleeve is bumped or moved enou
g
h to cause disconnect.
Threaded couplin
g
s should be considered where there is a potential for accidential
u
ncoup
li
n
g
.
3
.0 H
O
SE AND FITTING ASSEMBLY AND INSTALLATI
O
N
IN
S
TR
UC
TI
O
N
S
3
.1
C
omponent Inspection: Prior to assembl
y
, a care
f
ul examination o
f
the Hose and Fittin
g
s must be performed. All components must be checked for
c
orrect st
y
le, size, catalo
g
number, and len
g
th. The Hose must be examined for
c
leanliness, obstructions, blisters, cover looseness, kinks, cracks, cuts or an
y
other
visible defects. Inspect the Fittin
g
and sealin
g
surfaces for burrs, nicks, corrosion
o
r other imperfections. Do NOT use an
y
component that displa
y
s an
y
si
g
ns of
n
o
n
co
n
fo
rm
a
n
ce
.
3
.2 Hose and Fittin
g
Assembl
y
: Do not assemble a Parker Fittin
g
on a
Parker Hose that is not speci call
y
listed b
y
Parker for that Fittin
g
, unless authorized
in writin
g
b
y
the en
g
ineerin
g
mana
g
er or chie
f
en
g
ineer o
f
the appropriate Parker
division. Do not assemble a Parker Fittin
g
on another manufacturers Hose or a
Parker Hose on another manufacturers Fittin
g
unless
(
i
)
the en
g
ineerin
g
mana
g
er or
c
hie
f
en
g
ineer o
f
the appropriate Parker division approves the Assembl
y
in writin
g
o
r that combination is expressl
y
approved in the appropriate Parker literature for the
speci c Parker product, and
(
ii
)
the user veri es the Assembl
y
and the application
throu
g
h anal
y
sis and testin
g
. For Parker Hose
S
afet
y
Guide for Selectin
g
and Usin
g
Hose, Fittin
g
s and Related Accessories

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