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PBI Dansensor SGI-3 User Manual

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O N T H E Q U A L I T Y L I N E
SGI-3/OXI-3/OXI-3.1
User manual
English
PBI-210247-H UK 07/11/2005
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PBI Dansensor SGI-3 Specifications

General IconGeneral
GasesO2, CO2
O2 Range0-100%
CO2 Range0-100%
Power Supply12-24 VDC or 100-240 VAC, 50/60 Hz
DimensionsH: 144 mm (5.7 in) W: 216 mm (8.5 in) D: 220 mm (8.7 in)
Weight2.5 kg (5.5 lbs)
TechnologyInfrared
Response Time<10 seconds
Operating Temperature5-40°C
Resolution0.1%

Summary

Introduction to PBI-Dansensor Oxygen Indicators

Safety Precautions and Recommendations

General Safety Warnings

Covers DANGER, WARNING, and NOTE definitions and safety instructions.

Operational Recommendations

Recommendations for optimal device operation and service life.

Connecting and Starting Up the Device

Device Start-up Procedure

Procedure for powering on and initial warm-up of the device.

Measuring Gas Connection

Instructions for connecting the gas supply and selecting gas types.

Performing Measurements

Steps for performing oxygen measurements with the device.

Alarm Functionality (SGI-3/OXI-3)

Details on activating, deactivating, and adjusting the alarm function.

Device Shutdown

Procedure for safely turning off and handling the device.

Welding Applications with SGI-3

Welding Measurement Errors

Common sources of error during oxygen measurement in welding applications.

Shielding Gas Measurement

Recommendations for measuring shielding gas quality.

Material Corrosion Resistance

Oxygen levels required for corrosion resistance in different steel types.

Shielding Gas Tools

Criteria for selecting and using shielding gas tools for welding.

Input and Output Signal Configurations

SGI-3 DIN Connector Pin Assignments

Description of the DIN connector pin assignments for the SGI-3 model.

OXI-3 DIN Connector Pin Assignments

Description of the DIN connector pin assignments for the OXI-3 model.

OXI-3.1 DIN Connector Pin Assignments

Description of the DIN connector pin assignments for the OXI-3.1 model.

Voltage and Current Output Options

Details on configuring output signals as voltage or current.

Maintenance and Calibration Procedures

SGI-3 Calibration Guide

Step-by-step guide for calibrating the SGI-3 oxygen indicator.

OXI-3 Calibration Guide

Step-by-step guide for calibrating the OXI-3 oxygen indicator.

OXI-3.1 Calibration Guide

Instructions for calibrating the voltage output and sensor of OXI-3.1.

Device Cleaning

Guidelines for cleaning the front panel of the device.

Troubleshooting and Error Messages

Spare Parts and Accessories

Accessories for SGI-3 and OXI-3

List of optional accessories available for SGI-3 and OXI-3 models.

Spare Parts for SGI-3 and OXI-3

List of common spare parts for SGI-3 and OXI-3 models.

Consumables for SGI-3 and OXI-3

List of consumable items for SGI-3 and OXI-3 models.

Spare Parts for OXI-3.1

List of common spare parts for the OXI-3.1 model.

Technical Specifications Overview

Sensor Specifications

Description of the solid-state zirconium oxide oxygen sensor.

Measurement Range Details

Overview of the oxygen measurement ranges for each device model.

Flow System (SGI-3 & OXI-3)

Details of the gas supply system for SGI-3 and OXI-3.

Flow System (OXI-3.1)

Details of the gas supply system for OXI-3.1.

Response Time

Specifications for sensor and system response times.

Measuring Accuracy

Information on the device's measurement accuracy.

Indication System (SGI-3 & OXI-3)

Explanation of the LED indications on the SGI-3 and OXI-3.

Operating Voltage Requirements

Electrical operating voltage requirements and fuse information.

Environmental Conditions

Environmental operating conditions, humidity, and protection class.

Mechanical Data

Physical dimensions, weight, and cabinet material for each model.

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