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2003 5.0L MPI
PCM 2003 5.0L MPI User Manual
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49
L510010-03
C.C.
ENGINE MAINTENANCE - 11
Figure 11-22
Centering Propeller Shaft
4.
Check for any angular misalignment. Hold
coupling faces tightly together and check for a
gap between the coupling faces, with a 0.003 in.
(0.07 mm) feeler gauge, at 90-degree intervals.
Figure 11-23
Angular Alignment
51
53
Table of Contents
Default Chapter
4
Table of Contents
4
Introduction
6
Registration Information (Warranty Registration Card Is Located at the Back of this Manual)
6
3-Year Transferable Limited Warranty
7
California Emission Control Warranty Statement
8
PCM Model Years 2003-2008 General Emissions Warranty Coverage
9
Safety Information
12
Replacement Parts
12
Safety Warnings
12
Boating Responsibility
13
Carbon Monoxide Hazard
13
Safe Boating Suggestions
14
Water Wisdom
14
Operation and Maintenance
14
Rules of the Road
15
Engine Identification
16
Engine Identifi Cation
16
Owner Identifi Cation and Registration Information
16
2003 Model Identifi Cation / Advisory
17
Engine Identification
17
Electronic Fuel Injection Information
18
Electronic Fuel Injection System
18
Power Reduction Mode
18
Operating Instructions
19
Engine Alarm System
19
Instrumentation
20
Starting Engine (Fuel Injected Engines)
21
Shifting Transmission
22
Stopping Engine
23
Freezing Temperature Operation
23
Operation in High Debris Areas
23
Operating Instructions
23
Conditions Affecting Operation
24
Trim and Weight Distribution
24
Boat Bottom
24
Propeller Selection
25
Conditions Affecting Operation
25
Engine Break-In Period
26
25-Hour Engine Inspection
27
Fuel Requirements
28
Gasoline Requirements
28
Gasoline Containing Alcohol
28
Oil Requirements
29
Engine Oil Recommendations
29
Transmission and "V"-Drive Oil Requirements
29
Engine Maintenance
30
Checking Fluid Levels
30
Lubrication
32
Electrical System Circuit Breaker(S)
33
Electrical System Fuses
33
Ignition Fuse
33
Electrical System Wiring and Connectors
33
Battery
34
Fresh Water Cooling System Sacrifi Cial Zinc Anode
35
Checking Coolant Level
36
Flushing Cooling System - Sea-Water Section
37
Testing Coolant for Alkalinity
38
Draining Fresh-Water Cooling System
38
Filling Fresh-Water Cooling System
39
Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only)
40
Fuel System Description
41
Fuel Control Cell (FCC) Fuel System
41
Servicing the FCC
42
Draining the FCC Bowl, ENGINE off
43
Filter Element Replacement, ENGINE off
43
Primary Fuel Filter
43
Priming Fuel System
45
Flame Arrestor
45
Accessory Drive Belt
46
Changing Oils
50
Engine Alignment
51
Engine Maintenance Log
54
Maintenance Schedule
55
Visual Inspection
57
Engine Fluid Capacities
57
Transmission Fluid Capacities
57
Filter Requirements
58
Engine Maintenance
58
Engine Specifications
59
Engine Specifications
60
Out-Of-Season Storage
61
Engine Storage
61
Draining Instructions
62
Battery Storage
63
Fitting out after Storage
64
Out-Of-Season Storage
64
Troubleshooting
65
Troubleshooting
68
Water Flow Diagrams
69
Water Flow Diagrams
73
Instrumentation Wiring Diagram
74
Literature
75
Forms
76
Forms
79
Notes
80
Notes
82
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PCM 2003 5.0L MPI Specifications
General
Brand
PCM
Model
2003 5.0L MPI
Category
Engine
Language
English
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