i08187495
Maintenance Interval Schedule
When Required
“ Battery - Replace“ . . . . . . . . . . . . . . . . . . . . . . . . 101
“ Battery or Battery Cable - Disconnect“ . . . . . . . . 102
“ DEF Filler Screen (Emission Related Component) -
Clean“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
“ Diesel Exhaust Fluid (Emission Related
Component) - Fill“ . . . . . . . . . . . . . . . . . . . . . . . . . .111
“ Diesel Exhaust Fluid Tank - Flush“ . . . . . . . . . . . 113
“ Engine Air Cleaner Element - Replace“ . . . . . . . 116
“ Engine - Clean“ . . . . . . . . . . . . . . . . . . . . . . . . . . 115
“ Engine Oil Sample - Obtain“ . . . . . . . . . . . . . . . . 119
Daily
“ Coolant Level - Check“ . . . . . . . . . . . . . . . . . . . . 109
“ Driven Equipment - Check“ . . . . . . . . . . . . . . . . . 115
“ Engine Air Cleaner Service Indicator -
Inspect“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
“ Engine Air Precleaner - Check/Clean“ . . . . . . . . 118
“ Engine Oil Level - Check“ . . . . . . . . . . . . . . . . . . 118
Every Week
“ Hoses and Clamps - Inspect/Replace“. . . . . . . . 131
Every 50 Service Hours
“ Fuel Tank Water and Sediment - Drain“ . . . . . . . 130
Every 500 Service Hours or 1 Year
“ Engine Oil and Filter - Change“. . . . . . . . . . . . . . 120
“ Battery Electrolyte Level - Check“ . . . . . . . . . . . 102
“ Engine Air Cleaner Element - Replace“ . . . . . . . 116
“ Fuel System Primary Filter (Water Separator)
Element - Replace“ . . . . . . . . . . . . . . . . . . . . . . . . 125
“ Fuel System Secondary Filter - Replace“. . . . . . 129
Every 1000 Service Hours
“ Belt - Inspect“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
“ Belt Tensioner - Check“ . . . . . . . . . . . . . . . . . . . . 103
“ Water Pump - Inspect“. . . . . . . . . . . . . . . . . . . . . 134
Every 2000 Service Hours
“ Aftercooler Core - Inspect“ . . . . . . . . . . . . . . . . . 101
“ Alternator - Inspect“ . . . . . . . . . . . . . . . . . . . . . . . 101
“ Engine Mounts - Inspect“ . . . . . . . . . . . . . . . . . . 118
“ Starting Motor - Inspect“ . . . . . . . . . . . . . . . . . . . 132
Every 3000 Service Hours
“ Alternator and Fan Belts - Replace“ . . . . . . . . . . 101
“ Diesel Exhaust Fluid Filter (Emission Related
Component) - Replace“ . . . . . . . . . . . . . . . . . . . . . 112
Every 3000 Service Hours or 1 Year
“ Coolant (Commercial Heavy-Duty) - Change“ . . 106
Every 3000 Service Hours or 2
Years
“ Coolant (Commercial Heavy-Duty) - Change“ . . 104
Every 4000 Service Hours
“ Aftercooler Core - Clean/Test“ . . . . . . . . . . . . . . 101
Every 4500 Service Hours
“ Turbocharger - Inspect“ . . . . . . . . . . . . . . . . . . . . 132
Every 6000 Service Hours
“ Diesel Exhaust Fluid Injector (Emission Related
Component) - Replace“ . . . . . . . . . . . . . . . . . . . . . 113
Every 6000 Service Hours or 3
Years
“ Coolant (ELC) - Change“. . . . . . . . . . . . . . . . . . . 107
Every 10 000 Service Hours
“ DEF Manifold Filters (Emission Related
Component) - Replace“ . . . . . . . . . . . . . . . . . . . . . 110
100 M0092609-05
Maintenance Section
Maintenance Interval Schedule