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Pfaff 1242

Pfaff 1242
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296-12-18 166
Betriebsanleitung engl. 03.99
Service manual
242
244
1242
1243
1244

Table of Contents

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Pfaff 1242 Specifications

General IconGeneral
BrandPfaff
Model1242
CategorySewing Machine
LanguageEnglish

Summary

Safety

Regulations

Machine construction compliance with European regulations and general legal requirements.

General Notes on Safety

Guidance for operators and technical staff on safe machine operation and maintenance.

Safety Symbols

Explanation of danger and warning symbols used in the manual.

Important Notes for the User

Manual availability, reading requirements, and user responsibilities for machine safety.

Notes for Operating and Technical Staff

Specific safety obligations and instructions for operating and technical personnel.

Operating Staff Responsibilities

Responsibilities and safety rules for personnel operating and cleaning the machine.

Technical Staff Responsibilities

Responsibilities and safety rules for personnel performing maintenance, repairs, and adjustments.

Danger Warnings

Alerts regarding potential hazards like moving parts, needle injuries, and crushing.

Proper Use of Sewing Machines

Definition and Scope of Proper Use

Specifies machine applications and prohibits unauthorized uses, holding manufacturer harmless.

Specifications

PFAFF 242 PFAFF 1242 Specifications

Details stitch type, needle system, thickness, thread size, dimensions, and noise levels.

Models and Subclasses (2421242)

Lists models, subclasses, and additional equipment options for PFAFF 242/1242.

Max. Speeds (PFAFF 242)

Details maximum operational speeds (r.p.m.) based on model and needle gauge for PFAFF 242.

Max. Speeds (PFAFF 1242)

Details maximum operational speeds (r.p.m.) based on model and needle gauge for PFAFF 1242.

PFAFF 244 PFAFF 1243 PFAFF 1244 Specifications

Details stitch type, needle system, dimensions, and noise levels for PFAFF 244/1243/1244.

Models and Subclasses (24412431244)

Lists models, subclasses, and additional equipment options for PFAFF 244/1243/1244.

Max. Speeds (24412431244)

Details maximum operational speeds (r.p.m.) for PFAFF 244, 1243, and 1244 by model.

Disposal of Machine

Customer Responsibility and Regulations

Outlines customer responsibility for proper machine disposal according to regulations and material composition.

Transportation, Packing, and Storage

Transportation and Packing Guidelines

Guidelines for transporting machines, disposing of packing materials, and storing the equipment.

Explanation of Symbols

Symbol Meanings

Defines symbols used in the manual for notes, cleaning, lubrication, and technical work.

Controls

Machine Controls Overview

Overview of machine controls including switches, pedals, levers, and keys.

OnOff Switch Operation

Instructions for turning the machine on and off using the switch.

Pedal Operation (Standard Models)

Describes pedal functions (neutral, sew, trim) for machines without specific lifters.

Pedal Operation (with BacktackingLifter)

Details pedal functions (neutral, sew, lift, trim) for machines with backtacking/lifter.

Pedal Operation (with Presser Foot Lifter)

Describes pedal functions (neutral, sew, lift, trim) for machines with a presser foot lifter.

Knee Lever Operation

Explains how to use the knee lever to raise the presser foot or roller presser.

Machine Head Key for Reverse Sewing

Describes using the key on the machine head to switch to reverse sewing.

Presser FootRoller Presser Lifting Lever

Details the lever used for lifting the presser foot or roller presser.

Feed Regulator and Reverse Sewing Lever

Explains adjusting stitch length and engaging reverse sewing with the lever.

Feed Regulator for Backtacking Machines

Instructions for setting forward and reverse stitch lengths on machines with automatic backtacking.

Installation and Commissioning

General Installation Requirements

Highlights need for qualified personnel, safety, and stable surface for installation.

Installation Procedures

Details electrical, air connections, surface requirements, and table-top height adjustment.

Adjusting Table-Top Height

Step-by-step guide for adjusting the height of the machine's table top.

Adjusting V-Belt Tension

Procedure for adjusting the V-belt tension using the belt take-up hanger.

Mounting Upper V-Belt Guard

Instructions for attaching the upper V-belt guard, with notes on large balance wheels.

Mounting Lower V-Belt Guard

Procedure for aligning and attaching the lower V-belt guard.

Fitting the Tilt Lock

Instructions for fitting the tilt lock mechanism to secure the machine head.

Fitting the Synchronizer

Steps for sliding and tightening the synchronizer onto the shaft and connecting it.

Fitting the Reel Stand

Instructions for inserting and fastening the reel stand into the table-top hole.

Initial Operation Checks

Checks for damage, oiling, and ensuring correct motor operation and air pressure for initial use.

Switching Machine OnOff

Procedure for switching the machine on and off and performing a test run.

Setting Up

General Setting Up Procedures

General guidelines and procedures for setting up the sewing machine.

Inserting Needles (PFAFF 2421242)

Step-by-step guide for inserting system 134 needles into PFAFF 242 and 1242 models.

Inserting Needle (PFAFF 1243)

Procedure for inserting system 134 needles into the PFAFF 1243 model.

Inserting Needles (PFAFF 2441244)

Guide for inserting system 134 needles into PFAFF 244 and 1244 models.

Bobbin Winding and Tension Adjustment

Instructions for winding the bobbin thread and adjusting its tension.

Bobbin Case Handling

Procedure for removing and inserting the bobbin case into the hook compartment.

Threading Bobbin Case and Tension

Guide for threading the bobbin case and adjusting its thread tension.

Needle Threading & Tension (PFAFF 1243)

Steps for threading the needle and adjusting needle thread tension for PFAFF 1243.

Needle Threading & Tension (PFAFF 2421242)

Instructions for threading the needle and adjusting tension for PFAFF 242 and 1242.

Needle Threading & Tension (PFAFF 2441244)

Steps for threading the needle and adjusting tension for PFAFF 244 and 1244.

Care and Maintenance

Routine Care and Maintenance

Guidelines for routine care and maintenance to ensure optimal machine performance.

Servicing and Maintenance Intervals

Lists recommended intervals for cleaning, checking, and lubricating machine components.

Cleaning the Hook Compartment and Hook

Detailed procedure for cleaning the hook compartment and the hook using a brush and paraffin.

General Lubrication Points

Illustrates and describes lubrication points above and below the table top.

Lubricating the Hook Assembly

Instructions for lubricating the hook reservoir and ensuring correct oil level.

Lubricating Needle Head Parts

Procedure for lubricating bearings and moving parts in the needle head area.

Checking and Adjusting Air Pressure

Guide for checking the air pressure gauge and adjusting it to the required 6 bar.

Air FilterRegulator Maintenance

Procedure for emptying the water container and cleaning the filter of the air filter/regulator.

Adjustment

Notes, Tools, and Abbreviations

General notes, required tools, and abbreviations for performing machine adjustments.

Feed Dog Positioning

Procedure for correctly positioning the feed dog relative to the needle plate cutout.

Feed Dog Height Adjustment

Steps to set the correct height of the bottom feed dog relative to the needle plate.

Needle Height Pre-adjustment

Procedure for setting the correct distance between the needle bar and the needle plate at BDC.

Needle Centering (PFAFF 2421242)

Guide to center the needle precisely in the needle hole for specific models.

Needle Centering (PFAFF 24412431244)

Procedure for centering the needle precisely in the needle hole for specific models.

Feed Dog Driving Motion (PFAFF 2421242)

Adjusting the feed dog's driving motion to prevent movement during reverse feed.

Feed Dog Driving Motion (PFAFF 24412431244)

Adjusting feed dog driving motion to prevent movement during reverse feed for specific models.

Feed Dog Lifting Motion (PFAFF 2421242)

Adjusting the feed dog's lifting motion for correct top point of reversal and needle plate contact.

Feed Dog Lifting Motion (PFAFF 24412431244)

Adjusting feed dog lifting motion for correct reversal and needle plate contact for specific models.

Roller Presser Drive Basic Position

Setting the basic position of the roller presser drive for specific machine subclasses.

Roller Presser & Feed Dog Synchronization

Ensuring equal feed strokes between the roller presser and the feed dog.

Roller Presser Release for Reverse Sewing

Procedure for releasing the roller presser for reverse sewing and setting clearances.

Hook-to-Needle Clearance and Needle Settings

Adjusting hook point, needle rise, height, and needle guard for optimal sewing.

Bobbin-Case Opener Adjustment

Procedure for adjusting the bobbin-case opener to prevent thread clamping.

Safety Coupling Re-engagement

Instructions for re-engaging the safety coupling after a thread jam.

Presser FootNeedle Plate Clearance

Ensuring correct clearance between presser foot/roller presser and needle plate.

Presser FootRoller Presser Pressure

Setting the pressure for reliable material feeding at high sewing speeds.

Needle Thread Tension Release

Ensuring proper clearance between tension discs when presser foot is raised.

Thread Check Spring Adjustment (Specific Models)

Adjusting thread check spring motion for PFAFF 1243 and models without -900/56.

Thread Check Spring Adjustment (Two-Needle)

Adjusting thread check springs on two-needle machines with -900/56 for proper motion cessation.

Bobbin Winder Adjustment

Ensuring reliable engagement, non-contact when off, and automatic switch-off of the bobbin winder.

Thread Trimmer Adjustments (-90056)

Section dedicated to adjusting the thread trimmer mechanism and its control cam.

Tripping Lever Adjustment

Procedure for adjusting the tripping lever to engage with the control cam track.

Pawl Adjustment

Setting the correct distance between the control cam and the pawl in the resting position.

Engaging Solenoid Adjustment

Ensuring correct distance between engaging lever and pawl when solenoid is activated.

Release Trip Adjustment

Setting the clearance between the control lever bolt and the cam track base.

Engaging Lever Adjustment

Setting the clearance between the bolt and control cam for the engaging lever.

Linkage Rod Adjustment

Ensuring the linkage rod correctly lifts the lever from the stop during shaft motion.

Final Control Cam Adjustment

Setting the control cam for the thread catcher motion to begin at a specific needle position.

Catch Adjustment

Setting the distance between the catch and the control lever in the resting position.

Thread Trimmer Linkage

Ensuring the linkage rod length equals the distance between shafts for two-needle machines.

Thread-Catcher Height

Setting the thread-catcher height to pass over the hook's back at a specific point.

Knife Adjustment

Aligning the knife parallel to the carrier and ensuring it touches the thread catcher correctly.

Thread Catcher Reverse Position

Ensuring the thread catcher's rear edge is flush with the knife's cutting edge at its reversal point.

Bobbin-Thread Clamp Spring

Adjusting clamp spring distance, flushness, and clearance for proper bobbin case insertion.

Tension Release Bar Adjustment

Setting the distance for the release bar and ensuring thread can be pulled easily through tension discs.

Synchronizer Adjustment

Setting the synchronizer for specific machine positions after action interruption or thread trimming.

Presser Bar Lifter Adjustment (-91197)

Adjusting the presser foot lift height and tension disc separation for specific subclasses.

Presser Bar Lifter Adjustment (Standard)

Adjusting the presser foot lift height and tension disc separation for standard models.

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