Pit Boss Pro PB1600PS1 Series

Questions and Answers

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Matthew GriffinAug 16, 2025
Why does my Pit Boss Pro PB1600PS1 Grill produce too much smoke?
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  Bobby GomezAug 17, 2025
  Excessive or discolored smoke from your Pit Boss Grill can be due to several reasons. Grease build-up is a common cause, so follow the Care and Maintenance instructions. The quality of the wood pellets can also be a factor; remove any moist pellets and replace them with dry ones, cleaning out the hopper. A blocked burn pot or insufficient air intake for the fan can also cause this issue. Ensure the fan is working properly and the air intake isn't blocked.
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Sydney BakerAug 22, 2025
Why is my Pit Boss Pro PB1600PS1 Grill temperature unstable?
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  Joseph PowersAug 22, 2025
  If your Pit Boss Grill isn't maintaining a stable temperature, several factors could be the cause. First, check the burn pot for ash build-up or any obstructions, and ensure sufficient airflow. Also, verify the fan is working properly and the air intake isn't blocked. Next, check the fuel level and quality; poor quality pellets or obstructions in the feed system can cause issues. Finally, inspect the grill probe for dirt or damage. Clean the grill probe if it’s dirty. Once these steps are done, start the grill, set the temperature to smoke, and wait for 10 minutes. Check that the flame produced is bright and vibrant.
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Tara GloverAug 25, 2025
How to troubleshoot no power on Pit Boss Grill control board?
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  Tonya JimenezAug 26, 2025
  If there are no power lights on the control board of your Pit Boss Grill, start by ensuring the unit is properly plugged into a working power source and reset the breaker. Verify that the GFCI is a minimum 10 Amp service. Check that all wire connections are firmly connected and dry. If the issue persists, inspect the fuse on the control board for any breaks or blackening, and replace it if necessary. If the fuse is intact, the control board may be faulty and require replacement. Contact Customer Service for a replacement part.
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batescharlesAug 27, 2025
What does the blinking PELLET error code mean on my Pit Boss Pro PB1600PS1?
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  vkimAug 27, 2025
  If you are seeing a blinking PELLET error code on your Pit Boss Grill, it typically indicates a problem with the fuel supply. Check the hopper to ensure the fuel level is sufficient and replenish if low. Also, poor quality wood pellets or pellets that are too long can cause an obstruction in the feed system. Remove the pellets and follow the Care and Maintenance instructions to resolve this issue.
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Lauren JonesAug 30, 2025
Why won't my Pit Boss Grill burn pot light?
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  boothjoseAug 30, 2025
  If the fire in the burn pot of your Pit Boss Grill won't light, the auger may not be primed, especially if it's the first time using the unit or the hopper was completely emptied. Follow the Hopper Priming Procedure. Another cause could be a jammed auger motor. Remove the cooking components and turn the unit on to inspect the auger feed system to see if the auger is dropping pellets into the burn pot. Also, inspect the ignitor by placing your hand above the burn pot to feel for heat and visually confirm that the ignitor is protruding approximately 13mm/0.5 inches into the burn pot.
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Jordan AguirreSep 2, 2025
What does the AUGER error code mean on my Pit Boss Pro PB1600PS1?
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  Katrina GonzalezSep 2, 2025
  A blinking AUGER error code on your Pit Boss Grill often means the auger isn't primed, especially if the unit is new or the hopper was emptied. Follow the Hopper Priming Procedure. It could also indicate that the auger motor is jammed or not making a connection. Remove the cooking components and turn the unit on to inspect the auger feed system, visually confirming that the auger is dropping pellets into the burn pot.
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Stephanie BradleySep 5, 2025
How to prevent flare-ups on my Pit Boss Pro PB1600PS1?
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  michaelsmithSep 5, 2025
  Frequent flare-ups in your Pit Boss Grill can be caused by cooking at too high a temperature, especially with greasy foods. Try cooking at a lower temperature, keeping it under 176°C/350°F when cooking highly greasy food. Another cause is grease build-up on the cooking components, so follow the Care and Maintenance instructions.
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eshepherdSep 7, 2025
What does ErH error code mean on Pit Boss Grill?
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  Matthew MorrisSep 7, 2025
  If your Pit Boss Grill displays an ErH error code, it means the unit has overheated, possibly due to a grease fire or excess fuel. Press the Power Button to turn the unit off, and allow the grill to cool. Follow the Care and Maintenance instructions. After maintenance, remove the pellets and confirm the positioning of all component parts. Once cooled, turn the unit on and select the desired temperature.
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Emily CarpenterSep 10, 2025
What to do if Pit Boss Pro PB1600PS1 Grill temperature reading is stuck?
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  monica95Sep 12, 2025
  If the temperature readout on your Pit Boss Grill isn't adjusting, the grill probe may be dirty or broken. Follow the care and maintenance instructions to clean the grill probe.
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Mary PaulSep 10, 2025
What does IGNITOR error code mean on Pit Boss Grill?
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  Lindsey SalinasSep 12, 2025
  If the IGNITOR error code is blinking on your Pit Boss Grill, it indicates that the igniter is not working properly or is not making a connection. Remove the cooking components and turn the unit on to inspect the igniter. Visually confirm that the igniter is working by placing your hand above the burn grate and feeling for heat. Also, ensure the igniter is aligned with the hole in the burn grate, open to light the pellets.

Summary

Safety Information

General Dangers and Warnings

Essential safety guidelines and warnings for operating the grill.

Carbon Monoxide and Compliance

Information on carbon monoxide hazards and product safety compliance.

Product Specifications and Assembly

Parts Identification and Electrical Specs

Detailed list of grill parts and required electrical specifications.

Assembly Preparation and Instructions

Guidance on preparing and assembling the grill components.

Operation, Maintenance, and Troubleshooting

Operating Instructions

Guidance on grill setup, operation, temperature control, and startup.

Care, Maintenance, and Troubleshooting

Procedures for grill cleaning, maintenance, and resolving common issues.

Technical Information and Support

Electrical Wire Diagram

Diagram illustrating the grill's electrical wiring and components.

Replacement Parts and Warranty

Information on ordering replacement parts and warranty coverage.

Pit Boss Pro PB1600PS1 Series Specifications

General

Grill Category	Pellet Grill
Cooking Area	1600 sq. in.
Temperature Range	180°F to 500°F
Fuel Type	Wood Pellets
Wi-Fi Connectivity	Yes
Warranty	5 years
Cooking Grate Material	Porcelain-Coated Cast Iron
Ignition Type	Automatic
Digital Control	Yes
Meat Probe	Yes