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Polaris Frontier User Manual
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94
MAINTENANCE
General
Maintenance
Br
ake
C
ompone
nts
1.
B
rak
e
Cal
i
p
er
2.
C
hai
n
case
3.
Brake
Disc
4.
Bac
king
Plate
5.
B
rake
P
ad
Mat
eri
al
(R
ep
l
ace
when
t
h
ick
nes
s
i
s
l
ess
th
an
1
/
16
″
).
Excessive
Brake
Lever
T
ravel
Hydra
ulic
brake
s
are
self-a
djusting,
but
if
exc
essive
bra
ke
pad
clea
rance
develops,
as
descr
ibed
on
page
93,
the
m
achine
should
be
retu
rned
t
o
an
au
t
ho
ri
zed
P
o
lari
s
deal
er
for
i
n
sp
ect
io
n
an
d
ad
j
us
tm
en
t.
1
2
3
4
5
95
97
Table of Contents
Welcome
5
Table of Contents
6
Important Notes for Owners and Drivers
7
Introduction
7
Safety
10
Cargo Overload
14
Riding Apparel
14
Disabled Operators
14
Excessive Speed
15
Driver Awareness
16
Driving on Slippery Surfaces
17
Driving in Hilly Terrain
18
Driving Downhill
19
Intake Silencer
20
Powder Snow Operation
21
Rider Capacities
22
Driving Responsibly
23
Safety Decals and Locations
25
Passenger Warning
26
Features and Controls
29
The Perfect Fit
34
Rear Suspension Adjustments
38
Suspension Performance Tips
38
Torsion Spring Tension
53
Traction Products
55
Wear Strips
57
Pre-Ride Inspection
58
Hydraulic Brakes
59
Brake Lever Travel
59
Brake Lever Feel
59
Park Brake Lever Lock
60
Starting the Engine
63
Operation
63
Fuel System Deicers
68
Emergency Starting
72
Emergency Stopping
72
Reverse Operation
73
Daily Storage
74
Efi System
77
Maintenance
77
Maintenance Chart
78
Maintenance Log
81
Jackshaft Bearing
84
Driveshaft Bearing
84
Throttle Cable
84
Chaincase Oil
85
Fuel Lines
88
Fuel Filter
88
Intake Filter
88
Oil and Filter Change
89
Exhaust System
90
Coolant Level
92
Flushing the Cooling System
92
Bleeding the Cooling System
93
Drive Chain Tension
94
Hydraulic Brake Inspection
95
Brake Components
96
Brake Fluid
97
Bleeding the Hydraulic Brake System
98
Headlight Adjustment
99
Clutch System
101
Drive Belt Removal
104
Drive Belt Installation
105
Drive Belt Adjustment
106
Clutch Center Distance
106
Reverse Kit Maintenance
107
Tool Kit
108
Chain Tension
108
Emergency Supplies
109
Track Alignment
110
Track Lubrication
111
Track Inspection
111
Steering System
112
Steering Inspection and Adjustment
112
Ski Alignment
113
Ski Skags
114
Skag Replacement
114
Suspension Maintenance
115
Controls and Linkage
116
Clutch and Drive System
117
Electrical Connections
117
Engine Protection
118
Battery Fluid
119
Track and Suspension
119
Battery Connections
120
Battery Removal
120
Battery Installation
121
Specifications
122
Troubleshooting
124
Belt Troubleshooting
126
Troubleshooting
127
Polaris Recommended Products
130
Warranty
131
Limited Warranty
132
Engine Oil
133
Index
137
4
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Polaris Frontier Specifications
General
Brand
Polaris
Model
Frontier
Category
Offroad Vehicle
Language
English
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