Polaris Genesis 2000

FINAL DRIVE/JET PUMP/BILGE SYSTEM
Pump Installation
5. Mount stub shaft flats in a vise. Apply grease to
threads of stub shaft, install impeller and torque to
specifications.
Impeller Torque
Apply Grease
100 ft. lbs. (138.3 Nm)
Pump Installation
NOTE: Before installing pump review pump alignment
information on page 5.23 - 5.26.
1. Prevent damage to bearing housing seals by
wrapping coupler end of driveshaft splines with
electrical tape. Apply grease to tape and install
driveshaft. Remove tape when driveshaft is past
seals.
2. Liberally grease a new driveshaft O-ring and
splines of shaft. Install shaft in impeller.
3.
4.
Install pump extension (where applicable), pump
housing, and impeller and driveshaft assembly
while lining up splines in drive coupler. If splines are
not aligned, turn stub shaft with a wrench slowly
while pushing inward on pump. Push assembly
completely into place on pump housing while
aligning interlocking tabs.
Apply grease to new stub shaft O-ring(s). Apply
silicone sealant to tail cone (PN 8560054) and
install tail cone. Apply Loctite 242 (Blue) to bolt
threads and torque to specifications.
Tail Cone Bolt Torque
Aipy tc?ctit^ 242 (piue)
^ in; lbs. (9Nm)
3100
5.18
Polaris Sales Inc.