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MAINTENANCE
MAINTENANCE
Importance of Maintenance
NOTE: Maintenance, replacement, or repair of the
emission components must be performed by a
qualified engine repair technician using parts
certified to EPA standards.
Good maintenance is essential for safe and economical
operation. Proper maintenance will also help reduce air
pollution.
To ensure the longevity of the generator, the following
pages include a periodic maintenance schedule and
inspection and maintenance procedures. Other, more
difficult tasks, require special tools and expertise
provided by a Polaris technician or other qualified
mechanic.
The maintenance schedule applies to normal operating
conditions. If the generator is operated under unusual
conditions, such as sustained high load or high
temperature, or dusty conditions, consult the servicing
dealer for applicable recommendations.
To ensure the best quality and reliability, use only new,
Polaris Genuine parts or their equivalents for repair and
replacement.
All necessary replacement parts and labor incurred, with
the exception of authorized warranty repairs, become the
responsibility of the registered owner. If, during the
course of the warranty period, part failures occur as a
result of owner neglect in performing recommended
regular maintenance, the cost of repairs are the
responsibility of the owner.
Maintenance Safety
Personal safety is critical when attempting to service
the generator. Improperly installed or adjusted
components can make the generator unstable or
dangerous. Improperly installed electrical
components can cause engine or electrical systems
failure. In either event, damage or serious injury
could result. If you do not have the time, tools, and/or
expertise necessary to complete a procedure
properly, please see your Polaris dealer for service.
Failure to correct a problem before operation and
improper maintenance can cause a malfunction
resulting in injury or death. Always follow the
inspection and maintenance schedules and
requirements in this manual.
The following important safety precautions cannot warn
of every possible hazard from maintenance. The decision
to perform a given task must be evaluated by the individ-
ual performing it.
Safety Precautions
Read the safety section of this manual.
Ensure the engine is off before performing any mainte-
nance or repairs. This should minimize the potential for
exposure to the following hazards:
• Fuel and fire - Avoid flames, sparks, and smoking
during service.
• Carbon monoxide poisoning - Avoid indoor
operation of engine and stay away from open
windows and doors.
• Burns - Allow the engine and exhaust system to
cool before touching. Exercise caution when
working around hazardous materials.
• Injury from moving parts - Avoid running the
engine unless specifically instructed.
Follow the instructions and ensure the required tools are
used.
Exercise caution when working around gasoline to
reduce the possibility of fire or explosion. Use only non-
flammable solvents to clean parts. Keep cigarettes,
sparks, and flames away from all fuel-related
components.
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