ENGINE
2.19
6. Install the wave washer and then install the external
circlips. Install the dowel pin into the crankshaft.
External Circlip
Wave Washer
Oil Pump
Drive Gear
Pin
Crankshaft
7. Install the oil pump assembly. Install the oil pump
and torque to specification.
Refill with grease.
Oil Pump Bolt Torque
43 in.lbs. (5 Nm)
8. Refill the oil pump gear chamber with the same
amount of grease that was removed from the
chamber during disassembly.
Polaris All Season Grease (14 oz)
(PN 2871423)
Stator Installation
9. Install a new stator gasket.
10. Install the stator. Use the alignment marks
previously made during the disassembly of the
stator. Torque the bolts to specification.
Stator Mounting Bolt Torque:
84 in.lbs. (9.5 Nm)
Stator Trigger / Flywheel Gap:
.020--.040” (.5--1.0 mm)
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