GENERAL INFORMATION
2.3
CHASSIS
Frequency
(Whichever comes first)
Item Hours Calendar Miles
(Km)
Remarks
Ignition Timing 100 hrs 12 months N/A Inspect
Battery 25 hrs Monthly N/A Check terminals; Clean; Check fluid level
Headlight Aim As required As required N/A Adjust if Necessary
Headlamp Inspection Daily Daily N/A Check operation daily; Apply Nyogelt Grease
to connector when lamp is replaced
Tail Lamp Inspection Daily Daily N/A Check Operation Daily; Apply Nyogelt Grease
to socket when lamp is replaced
" General Lubrication 50 hrs 3 months N/A Lubricate All Fittings, Pivots, Cables, Etc.
" Front Gearcase Lubricant 100 hrs 12 months N/A Inspect Monthly; Change Annually
" Middle Gearcase Lubricant 100 hrs 12 months N/A Inspect Monthly; Change Annually
" Rear Gearcase Lubricant 100 hrs 12 months N/A Inspect Monthly; Change Annually
Drive Belt 50 hrs 6 months N/A Inspect - Adjust, Replace if Necessary
Clutches (Drive And Driven) 100 hrs 12 months N/A Inspect, Clean
" Transmission Oil Level 25 hrs Monthly N/A Inspect Monthly; Change Annually
Shift Linkage 50 hrs 6 months N/A Inspect,Lubricate, Adjust
H Steering 50 hrs 6 months N/A Inspect Daily, Lubricate
H Toe Adjustment As required As required N/A Periodic Inspection, Adjust When Parts are Re-
placed
" Front Suspension 50 hrs 6 months N/A Inspect - Lubricate
" Rear Suspension 50 hrs 6 months N/A Inspect - Lubricate
Tires Pre-ride Pre-ride N/A Inspect Daily, Pre-Ride Inspection Item
H Brake Fluid 200 hrs 24 months N/A Change Every Two Years
" Brake Fluid Level Pre-ride Pre-ride N/A Inspect Daily, Pre-Ride Inspection Item
" Brake Lever Travel Pre-ride Pre-ride N/A Inspect Daily, Pre-Ride Inspection Item
H Brake Pad Wear 25 hrs Monthly N/A Inspect Periodically
Auxiliary Brake Adjustment As required As required N/A Inspect Deflection Daily; Adjust
Brake System Pre-ride Pre-ride N/A Pre-Ride Inspection Item
Wheels Pre-ride Pre-ride N/A Pre-Ride Inspection Item
Frame Nuts, Bolts, Fasteners Pre-ride Pre-ride N/A Pre-Ride Inspection Item
H CAUTION: Due to the nature of these adjustments, it is recommended that service be performed by
an authorized Polaris dealer.
" Vehicles subjected to severe use (operation in wet or dusty areas, low speed heavy load operation,
prolonged idle) should be inspected and serviced more frequently. For engine oil, short trip cold
weather riding also constitutes severe use. Pay special attention to oil level. A rise in oil level in cold weather
can indicate moisture collecting in the oil tank. Change oil immediately if oil level begins to rise.
E Emission Control System Service
(California).