TRANSMISSION
8.14
Crankcase Sealant
(PN 2871557)
4. Reinstall the thrust button shim, thrust button, and
other shims into the cover. Reinstall cover and
torque bolts in a criss-cross pattern in 3 steps to
27--34 ft. lbs. (36.50--46 Nm).
NOTE: Make sure that the case locating pins (knock
pipes) are in place.
Front Cover Bolt Torque:
27--34 ft. lbs. (36.50--46 Nm)
5. Apply grease to the seal lips. Apply electricians
tape or somehow cover the splines of the shaft to
protect the seal lips during installation. Install new
front and rear output shaft seals.
6. Install pinion shaft with bearing.
7. Install retainer plate with flat side toward bearing.
8. Apply Loctitet 262 (Red) (PN 2871951) to screw
threads and torque screws to 6--12 ft. lbs. (8--16
Nm).
Pinion Retainer Plate
6--12 ft. lbs. (8--16 Nm)
Bolt Torque:
9. Install a new needle bearing, the 24T reverse
sprocket, washer , and a new snap ring. Install the
shift dogs and wave spring. Install the washer, a
new needle bearing and the high gear . Install the
press fit gear and ball bearing.
10. Install a new snap ring at this time. When
installing the new snap ring, open the the snap
ring just far enough to go over the shaft, to avoid
stressing the snap ring. If the snap ring is
overstressed it could come off the shaft and
cause internal damage to the transmission.