5.28
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
18.Roughly align orientation mark on fuel pump between
the orientation marks on fuel tank
d
to ensure float
arm does not get bent or snagged.
IMPORTANT
Failure to align the orientation marks may lead to
interferences with the fuel level float arm and cause
incorrect function.
19.While maintaining downward pressure, thread new
PFA nut onto fuel tank and hand tighten. Use care
when starting PFA nut, ensuring threads are properly
aligned. Verify orientation marks are still aligned
between fuel pump and fuel tank.
20.Torque PFA nut to specification using the Fuel Pump
Service Tool (PU-50326) and a calibrated torque
wrench.
TORQUE
Fuel Pump PFA Nut:
70 ft-lbs (95 Nm)
21.Verify alignment of fuel pump and tank orientation
marks.
22.Connect the fuel supply line to the pump (see
Chapter 2 –Fuel Lines page 2.42 for specific
installation procedures).
NOTICE
Be sure to engage the retainers on each fuel line until
each snaps into place. Pull on fuel lines lightly to
confirm connection.
23.Install the fuel tank vent line onto the tank fitting.
24.Connect the fuel pump electrical harness.
25.Test the fuel pump by turning on the key and listening
for the pump to activate. Cycle the key several times
to prime the system.
26.On S 1000 models only, install the rubber fuel pump
cover.
27.On S 1000 models only, install the fuel pump close off
panel.
28.Install the seat.
FUEL SYSTEM
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