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9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
7.15
12.Lift up on the shift shaft rail
j
and move the rail
assembly rearward to allow the shift fork pins
k
to be
removed from the shift drum
l
. Remove the shift
drum from the transmission housing.
13.Remove the shift shaft rail
j
and shift forks from the
transmission housing as an assembly.
14.Remove the rear output shaft assembly
1(
by lifting
underneath the gear or by tapping the shaft from the
opposite side.
15.Remove the input shaft
2)
, gear cluster assembly
2!
and idler gear shaft assembly
2@
from the
transmission housing by pulling both assemblies
straight up.
16.Place the gear cluster assembly on a clean surface
for inspection. If disassembly is required, refer to
“Gear Cluster Disassembly”.
17.Using a 5 mm Allen wrench, remove the screws that
secure the pinion shaft assembly
2#
. Lift the pinion
shaft assembly straight up to remove it from the
housing. Note the longer screw
2$
that locks the
snorkel tube.
18.Remove all seals from the gearcase halves and clean
the cases in preparation for assembly.
Gear Cluster Disassembly
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