10
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
10.7
2. Install new stat-o-seal, front left brake line banjo
fitting
e
, new stat-o-seal, front right brake line banjo
fitting
w
, new stat-o-seal, and brake pressure switch
to the front port on the master cylinder.
IMPORTANT
Lubricate seals with a thin film of DOT 4 brake fluid
prior to installation.
3. Rotate the brake lines until they are orientated as
shown. Torque banjo bolt and brake pressure switch
to specification.
ITEM
DESCRIPTION ANGLE
q
Rear Brake Line
20°
w
Front Right Brake Line
60°
e
Front Left Brake Line 30°
TORQUE
Banjo Bolt / Brake Pressure Switch:
15 ft-lbs (20 N·m)
4. Install the master cylinder shield and master cylinder
retaining bolts and nuts. Torque bolts to specification.
NOTICE
Hardened washer goes under the head of the bolt not
the nut. Tighten bolt from head side.
TORQUE
Master Cylinder Mounting Bolts:
17 ft-lbs (23 N·m)
5. Reconnect the main harness to the brake pressure
switch.
6. Align the operating rod clevis to the brake pedal.
Install the operating rod pin and clip to retain the
operating rod to the pedal.
7. Perform the BRAKE BLEEDING / FLUID CHANGE
page 10.8 procedure.
BRAKE SYSTEM
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