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Polaris SPORTSMAN 700 2003 - Steering Post Assembly

Polaris SPORTSMAN 700 2003
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BODY / STEERING / SUSPENSION
BODY / STEERING / SUSPENSION
5.10
A--ARM REPLACEMENT CONTD
9. Attach A-arm to hub strut assembly. Tighten ball
joint nut to 25 ft. lbs. (35 Nm). If cotter pin holes
are not aligned, tighten nut slightly to align. Install
a new cotter pin with open ends toward rear of
machine. Bend both ends in opposite directions
around nut.
WARNING
Upon A-arm installation completion, test vehicle at
low speeds before putting into regular service.
Vehicle Frame
Grease Fitting
Nut
Cotter Pin
Ball Joint
Stud
CV Joint Shield
A-Arm Tube
A-Arm Shaft
Bolt 30 ft. lbs.
(41 Nm)
Washer
25 ft. lbs
(35 Nm).
8 ft. lbs.
(11 Nm)
Bolt 30 ft. lbs.
(41 Nm)
Long Bushing
Bushing
Apply Loctitet 242 to
the bolt threads.
242
242
STEERING POST ASSEMBLY
1. Hand tighten.
2. Align cotter pin hole.
3. Install cotter pin.
Bend both ends of cot-
ter pin around nut in op-
posite directions.
4. Check steering,
must move freely and
easily from full left to
full right without bind-
ing.
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